Harley Davidson FLSTC Heritage Softail 2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTC Heritage Softail Year: 2009 Sub Model: Heritage Softail Classic Codes Model Code: FLSTC 👋 Introduction Market Position Target Audience: Owners of 2009...

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标签: 2009 FLSTC Heritage Softail Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLSTC Heritage Softail

Year:

Sub Model:

Heritage Softail Classic

Codes

Model Code:

FLSTC

👋 Introduction

Market Position

Target Audience:

Owners of 2009 Harley-Davidson FLSTC Heritage Softail seeking to perform maintenance, diagnostics, and repairs themselves or with a trusted mechanic.

Competitive Analysis

Value Proposition:

Provides in-depth technical knowledge essential for maintaining the classic styling and performance of the Heritage Softail.

Key Features

Historical Significance:

The Heritage Softail is a cornerstone model, embodying Harley-Davidson's retro styling and touring comfort.

Manual Utility:

Empowers owners to understand their motorcycle's mechanicals, saving on dealership service costs and enhancing ownership experience.

📋 Manual Details

Coverage Areas

General Coverage:

Comprehensive repair and overhaul of the 2009 Harley-Davidson FLSTC Heritage Softail.

Page Count

Estimated Page Count:

500-700 (typical for this model and level of detail)

Manual Type

Type:

Service Repair Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine:

Twin Cam 96 (1584cc) engine disassembly, assembly, inspection, and repair.

Fuel System:

Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel filter, fuel lines.

Ignition System:

Electronic ignition, spark plugs, ignition coils, crank position sensor, ignition module.

Transmission:

6-speed Cruise Drive transmission disassembly, assembly, inspection, and repair, including clutch operation.

Drivetrain:

Primary drive, starter system, final drive belt, rear wheel sprocket, drive belt maintenance.

Brakes:

Front and rear brake systems, calipers, rotors, master cylinders, brake lines, ABS system (if equipped).

Suspension:

Front fork (Telescopic) disassembly, assembly, fluid changes, and fork seal replacement. Rear shock absorber replacement and adjustment.

Electrical System:

Wiring diagrams, battery, charging system (alternator, regulator), lighting, starting system, fuses, relays, switches.

Frame And Body:

Frame inspection, bodywork repair, fairings, fenders, saddlebags, fuel tank, seat assembly, handlebars.

Controls:

Throttle controls, clutch and brake levers, foot controls, cable adjustments.

Cooling System:

Engine oil cooling system (oil cooler).

Exhaust System:

Exhaust pipes, mufflers, heat shields, oxygen sensors.

Procedures Included

Maintenance:

Scheduled maintenance tasks, oil changes, filter replacements, lubrication points, tire pressure checks.

Troubleshooting:

Diagnostic procedures for common problems, fault codes interpretation (if applicable).

Repair:

Step-by-step repair instructions for all major vehicle components.

Overhaul:

Complete engine and transmission rebuild procedures.

Disassembly Assembly:

Detailed instructions for dismantling and reassembling all major systems.

Torque Specifications:

Essential torque values for critical fasteners and components.

Wiring Diagrams:

Complete, detailed electrical system wiring schematics.

Technical Depth

Depth:

Comprehensive, suitable for professional technicians and experienced DIY mechanics.

Assumed Knowledge:

Assumes the technician is conversant with general automotive and motorcycle repair principles.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable (depending on PDF creation).

Print Quality

Printability:

Designed for printing, allowing for clear reproduction of diagrams and text.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 96 V-Twin

Displacement:

1584 cc (96 cubic inches)

Bore X Stroke:

3.75 in x 4.38 in (95.25 mm x 111.25 mm)

Compression Ratio:

8.2:1

Performance

Horsepower Est:

Approx. 70-75 HP (at crank, estimated for 2009 model)

Torque Est:

Approx. 92-96 ft-lbs @ 3500 RPM (at crank, estimated for 2009 model)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 91 octane

Oil System

Oil Capacity:

3.5 quarts (3.3 liters) with filter change

Oil Type Spec:

Harley-Davidson Genuine Motor Oil SAE 20W50 or equivalent

🔧 Transmission

Standard

Transmission Type:

6-Speed Cruise Drive

Clutch Type:

Clutched, constant mesh

Features

Gear Ratios Est:

1st: 9.312, 2nd: 6.420, 3rd: 4.774, 4th: 3.874, 5th: 3.150, 6th: 2.790 (typical for Twin Cam 6-speed)

Transmission Oil Spec:

Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant

Transmission Oil Capacity:

Approximately 20-24 oz (0.6-0.7 L)

📐 Dimensions

Exterior

Length:

9.45 ft (2880 mm)

Width:

3.25 ft (990 mm)

Height:

4.74 ft (1445 mm)

Wheelbase:

5.47 ft (1665 mm)

Ground Clearance:

4.5 in (115 mm)

Seat Height:

26.25 in (667 mm)

Fuel Capacity:

5.0 gal (18.9 L)

Weights

Dry Weight:

673 lbs (305 kg)

Wet Weight Est:

Approx. 700+ lbs (318+ kg)

Gvwr:

1160 lbs (526 kg)

Wheels Tires

Front Tire Size:

130/90B16 67H

Rear Tire Size:

150/80B16 77H

Front Wheel Size:

16 x 3.0

Rear Wheel Size:

16 x 3.0

Wheel Type:

Chrome Laced Steel Spoke Wheels

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycle safety ratings are not typically standardized or provided like automotive vehicles).

Active Features

Braking System:

Hydraulic disc brakes, front and rear. Optional ABS (Anti-lock Braking System).

Lighting:

Halogen headlamp, LED taillight, stop light, turn signals.

Passive Features

Frame Construction:

Steel frame with cradle design.

Tire Construction:

Bias-ply or radial tires, depending on specific fitment.

💡 Technology Features

Infotainment

Audio System:

Optional CD player/radio with speakers integrated into fairing or saddlebags (depending on factory options/dealer install).

Cruise Control:

Standard electronic cruise control for highway comfort.

Driver Assistance

Optional Anti-lock Braking System (ABS) available on some models/packages.

Connectivity

Diagnostics:

On-board diagnostics (OBD) accessed via diagnostic port, supported by the manual's troubleshooting sections.

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 6 months

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months thereafter

Engine Oil Change:

Recommended every 5,000 miles (8,000 km) or annually

Transmission Primary Oil:

Check at 2,500 miles (4,000 km), change at 10,000 miles (16,000 km) or annually

Drive Belt Tension:

Check at 2,500 miles (4,000 km) and 7,500 miles (12,000 km)

Fluid Specifications

Engine Oil:

Harley-Davidson Genuine Motor Oil SAE 20W50 or SYN3 Full Synthetic SAE 20W50

Transmission Primary:

Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (SAE 50 equivalent)

Brake Fluid:

DOT 4, Harley-Davidson Genuine Brake Fluid

Fork Oil:

Harley-Davidson Front Fork Oil (e.g., Type E or Type B depending on application/preference)

Known Issues

Common Concerns 2009:

Potential for primary compensator issues (clunking on deceleration), some regulator/stator failures common across Twin Cam models, some exhaust pipe discoloration.

Tire Wear:

Proper tire pressure maintenance is crucial for even wear and handling.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Harley-Davidson, established 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and distinctive styling.

Model Evolution

Softail Lineage:

The Softail platform, introduced in 1984, mimics the appearance of a hardtail frame with its concealed rear shock absorbers.

Heritage Softail Introduction:

The Heritage Softail model debuted in 1986, combining Softail chassis with classic styling cues like a large front fender, chrome accents, and often a windshield and saddlebags.

Production

Manufacturing Location:

York, Pennsylvania, USA and Milwaukee, Wisconsin, USA

Model Year Significance:

2009 marked continued refinement of the Twin Cam engine platform and the Softail chassis.

🏆 Awards & Recognition

Recognitions

Model Recognition:

The FLSTC Heritage Softail has consistently been recognized for its classic styling and comfortable ride, earning a loyal following.

Ratings

Customer Satisfaction:

High customer satisfaction due to its iconic design and reliable performance when properly maintained.

Certifications

Manual Quality:

This service manual adheres to industry standards for technical documentation, providing accurate and detailed information.