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2009 Harley Davidson FXSTB Night TRAIN SOFTAIL Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXSTB Night Train Year: 2009 Family: Softail Codes Chassis Code: FXSTB 👋 Introduction Market Position Vehicle Segment: Cruiser Motorcycle Target Audience: Riders seeking...
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类型: Motorcycle
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2009 Harley Davidson FXSTB Night TRAIN SOFTAIL Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXSTB Night Train
Year:
2009
Family:
Softail
Codes
Chassis Code:
FXSTB
👋 Introduction
Market Position
Vehicle Segment:
Cruiser Motorcycle
Target Audience:
Riders seeking a stylish, performance-oriented cruiser with classic Harley-Davidson styling and modern technological integration.
Competitive Analysis
Key Competitors:
Other Harley-Davidson Softail models, Indian Chief, certain Victory models, Japanese cruisers from Honda, Yamaha, Kawasaki, and Suzuki.
Key Features
Styling:
Custom styling with a low-slung profile, blacked-out components, teardrop fuel tank, and a commanding presence.
Performance:
Torquey Twin Cam 96B engine, comfortable riding position for cruising, responsive handling for its class.
Manual Value Proposition:
Essential for owners to perform maintenance, diagnose issues, and complete repairs, ensuring the longevity and optimal performance of their FXSTB Night Train.
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance and Repair Procedures for 2009 Harley-Davidson FXSTB Night Train Softail
Page Count
Estimated Page Count:
Approximately 500-700 pages (typical for comprehensive Harley-Davidson service manuals)
Manual Type
Manual Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 96B (1584cc), lubrication system, fuel system (EFI), ignition system, exhaust system, cooling system (air-cooled), engine diagnostics, disassembly and assembly
Transmission:
6-speed Cruise Drive, clutch, primary drive, internal transmission components, disassembly and assembly, maintenance
Drivetrain:
Final drive belt, rear pulley, front pulley, belt tension adjustment, inspection
Chassis:
Frame, front fork (Greasable triple clamps for 2009 Softails), rear suspension (horizontal rear shock absorbers, swingarm), wheel bearings, steering head bearings, disassembly and assembly
Brakes:
Front and rear hydraulic brake systems, brake calipers, master cylinders, brake lines, brake pads, brake fluid specifications and bleeding procedures
Electrical:
Battery, charging system (alternator, regulator), starting system (starter motor, solenoid), ignition system (coil, spark plugs), lighting system (headlight, taillight, turn signals), instrumentation, switches, wiring diagrams, diagnostic codes (DTCs), Body Control Module (BCM)
Fuel System:
Fuel pump, fuel injectors, fuel filter, Electronic Fuel Injection (EFI) system diagnostics and calibration, throttle control
Body And Trim:
Fenders, fuel tank, seat, handlebars, controls, mirrors, footpegs, saddlebags (if equipped), disassembly and reassembly
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, air filter cleaning/replacement, spark plug inspection/replacement, brake fluid flush, clutch adjustment, belt tension check, tire pressure checks
Diagnostic Troubleshooting:
Step-by-step troubleshooting guides for common and uncommon issues, DTC interpretation and resolution
Repair Procedures:
Complete disassembly, inspection, repair, and reassembly of all major vehicle components and systems
Special Tools:
Identification and usage of specialized tools required for specific maintenance and repair tasks
Technical Depth
Depth:
Comprehensive: Covers from basic scheduled maintenance to full engine and transmission rebuilds, including electrical diagnostics and frame repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick keyword lookups.
Print Quality
Image Quality:
High-resolution images and graphics are essential for accurate repair procedures. The description emphasizes correct display with Adobe Reader.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam
Engine Displacement:
1584 cc (96 cubic inches)
Engine Configuration:
Air-cooled, 45-degree V-twin
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
9.2:1
Performance
Horsepower:
Approximately 75-80 HP (rated at crankshaft, varies slightly by dyno)
Torque:
Approximately 96-100 lb-ft @ 3500 RPM
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) with throttle-by-wire
Fuel Type:
Unleaded Premium Gasoline, minimum 91 octane recommended
Lubrication System
Oil Type:
Harley-Davidson Genuine V-Twin Oil or equivalent SAE 20W50 motorcycle oil meeting Harley-Davidson specification
Oil Capacity:
Approximately 3.0 US quarts (2.8 liters) with filter change
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Primary Drive:
Duplex chain, wet clutch
Final Drive:
Carbon-reinforced belt, 32/66 ratio
Features
Clutch Type:
Hydraulically actuated, multi-plate wet clutch
Transmission Fluid:
Harley-Davidson Syn3 or equivalent SAE 50 motorcycle transmission oil
Transmission Fluid Capacity:
Approximately 23.7 US fluid ounces (0.7 liters)
📐 Dimensions
Exterior
Length:
Approximately 93.1 inches (2365 mm)
Width:
Approximately 37.6 inches (955 mm) at handlebars
Height:
Approximately 48.7 inches (1237 mm) at handlebars
Wheelbase:
64.5 inches (1638 mm)
Ground Clearance:
Approximately 4.8 inches (122 mm)
Weights
Dry Weight:
Approximately 676 lbs (307 kg)
Gross Vehicle Weight Rating:
Approximately 1050 lbs (476 kg)
Cargo
Fuel Capacity:
5.0 US gallons (18.9 liters)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycles do not typically receive NHTSA safety ratings in the same way as cars. Focus is on rider protection through design and optional equipment.
Active Features
Braking System:
Hydraulic disc brakes front and rear, potentially with ABS as an optional feature on some 2009 models (check VIN for specific build).
Passive Features
Lighting:
Halogen headlight, LED taillight, self-canceling turn signals.
Frame Construction:
Steel frame providing structural integrity.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer with integrated digital odometer, tachometer (often optional or integrated into a handlebar-mounted gauge cluster), fuel gauge, and indicator lights. Some models may have a basic trip computer.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was often an optional feature for 2009 Harley-Davidson models. Verify VIN for presence.
Connectivity
Diagnostic System:
On-board diagnostics with Diagnostic Trouble Codes (DTCs) accessible via diagnostic port and appropriate tools (e.g., Harley-Davidson's Digital Technician or compatible aftermarket scanners).
Throttle System:
Electronic Throttle Control (ETC) system, also known as throttle-by-wire, offering smoother throttle response and enabling advanced engine management.
🔧 Maintenance
Service Intervals
First Service:
Typically at 1,000 miles (1,600 km) for initial break-in service (oil change, filter change, check fasteners, adjust primary chain).
Subsequent Service:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (engine oil and filter, check belt tension, inspect brakes, check tire pressure, lubricate cables).
Major Service:
Refer to manual for specific intervals on spark plug replacement, brake fluid flush, transmission fluid change, and suspension service (e.g., every 10,000-20,000 miles).
Fluid Specifications
Engine Oil Viscosity:
SAE 20W50 Harley-Davidson recommended
Primary Chain Case Fluid:
Harley-Davidson Primary Chaincase Lubricant or HD SYN3 (20W50)
Transmission Fluid Viscosity:
SAE 50 or Harley-Davidson SYN3 (20W50)
Brake Fluid Type:
DOT 4 (or as specified on reservoir cap)
Known Issues
Common Wear Items:
Clutch plates, brake pads, drive belt, tires, fork seals, battery.
Potential Electrical Issues:
Faulty voltage regulators, stator issues, wiring harness chafing (especially around the steering head) can occur over time.
Engine Vibrations:
While characteristic of V-twins, excessive vibrations can indicate engine mount issues or tuning problems.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson boasts a rich history of motorcycle manufacturing dating back to 1903, renowned for its iconic V-twin engines and cruiser styling.
Model Evolution
Softail Lineage:
The Softail platform, introduced in the late 1980s, is characterized by its hidden rear suspension, mimicking the look of a rigid frame while providing modern comfort. The Night Train (FXSTB) is a variation of the Softail chassis, typically featuring a longer wheelbase, lower stance, and often a more aggressive, blacked-out aesthetic.
Production
Manufacturing Location:
Harley-Davidson motorcycles are primarily manufactured in the United States (e.g., York, Pennsylvania; Milwaukee, Wisconsin).
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Specific awards for the 2009 FXSTB Night Train are not widely publicized. Harley-Davidson as a brand frequently receives recognition for its design, engineering, and overall motorcycle quality. Its popularity in the cruiser segment speaks to its market success.
Ratings
Customer Satisfaction:
Generally high customer satisfaction ratings within the cruiser segment, particularly for the Twin Cam platform's torque and Harley-Davidson's brand appeal.
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