2009 Harley Davidson TOURING FLHR Road KING Service Repair Manual

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The FLHR Road King, produced in 2009, represents a pinnacle of American V-Twin cruiser and touring motorcycle design. Known for its classic styling, this Touring family model offers both iconic...

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标签: 2009 FLHR Road KING Harley Davidson Misc Motorcycle Motorcycles

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Description

The FLHR Road King, produced in 2009, represents a pinnacle of American V-Twin cruiser and touring motorcycle design. Known for its classic styling, this Touring family model offers both iconic aesthetics and practical long-distance comfort, featuring removable saddlebags and a comfortable riding position powered by a torquey 1584cc Twin Cam 96 V-Twin engine. This model is engineered for reliability and enduring performance, appealing to riders who value heritage, power, and the open road. This factory service manual provides comprehensive coverage for the 2009 FLHR Road King, serving as an essential resource for owners and technicians. It details all aspects of the motorcycle, including complete engine mechanicals, fuel and ignition systems, the 6-speed Cruise Drive transmission, electrical systems, suspension, brakes, chassis, and bodywork. With approximately 600+ pages of detailed information, this English-language manual offers step-by-step maintenance procedures, repair instructions, troubleshooting guides, and technical specifications, ensuring the vehicle remains in optimal condition.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHR Road King

Year:

Family:

Touring

Codes

Oem Manual Code:

99492-09

👋 Introduction

Market Position

Segment:

American V-Twin Cruiser/Touring

Target Audience:

Harley-Davidson owners seeking to perform their own maintenance and repairs, independent repair shops.

Competitive Analysis

Competitors:

Indian Motorcycle, other large displacement cruiser brands.

Key Features

Vehicle Style:

Classic cruiser styling with touring capabilities (removable windshield, saddlebags).

Powertrain Emphasis:

Torquey V-twin engine, comfortable long-distance riding.

Manual Value Proposition

Value:

Enables owners to maintain their investment, troubleshoot issues, and perform repairs, saving on dealership labor costs.

📋 Manual Details

Coverage Areas

Primary Coverage:

FLHR Road King

Engine Variants Covered:

1584cc Twin Cam 96 V-Twin

Page Count

Estimated Page Count:

Approximately 600+

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, internal components, piston, rings, cylinders, crankshaft, camshafts, valve train, timing.

Fuel System:

Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel lines, fuel filter, ECU control.

Ignition System:

Ignition module, spark plugs, ignition coils, wiring, timing.

Transmission:

6-speed Cruise Drive transmission, clutch, primary drive, secondary drive, gear ratios, lubrication.

Electrical System:

Battery, charging system (alternator, regulator), starting system (starter, solenoid), lighting (headlight, taillight, signals), instrumentation, wiring diagrams, fuses, relays, diagnostics.

Suspension:

Front fork (telescopic), rear shock absorbers, air suspension adjustment (if applicable), fork oil specifications, seals.

Brakes:

Front and rear brake system, calipers, master cylinders, brake lines, brake pads, rotors, bleeding procedures, ABS (if equipped).

Chassis Frame:

Frame inspection, steering head bearings, swingarm, wheel bearings.

Bodywork:

Fenders, fuel tank, fairings (if applicable), saddlebags, seat, handlebars, controls, mounting points.

Diagnostics:

Troubleshooting guides, diagnostic codes (DTCs), fault finding procedures, use of Harley-Davidson diagnostic tools.

Procedures Included

Maintenance:

Oil changes, filter replacements, air filter servicing, spark plug replacement, brake fluid flush, clutch adjustment, battery maintenance, lubrication points.

Repair:

Engine rebuilds, transmission overhauls, suspension fork rebuilds, brake caliper replacement, electrical component repair, fuel system cleaning/replacement.

Troubleshooting:

Step-by-step guides for diagnosing common and uncommon problems, electrical faults, engine performance issues.

Disassembly Assembly:

Detailed instructions for removing and reinstalling all major components and sub-assemblies.

Technical Depth

Depth:

Comprehensive, from basic scheduled maintenance to complete engine and transmission rebuilds, including detailed diagnostics and wiring diagrams.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Yes (typically, depending on PDF origin)

Printable:

Print Quality

Quality:

High-resolution, suitable for printing.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 96 V-Twin

Displacement:

1584 cc (96 cubic inches)

Bore X Stroke:

3.75 in x 4.38 in (95.25 mm x 111.25 mm)

Compression Ratio:

9.2:1

Fueling:

Electronic Sequential Port Fuel Injection (ESPFI)

Performance

Horsepower:

Approx. 75-80 HP (estimated, varies with tuning)

Torque:

Approx. 96-100 ft-lbs @ 3,000 RPM (estimated)

Fuel System

Fuel Tank Capacity:

5.0 US gallons (18.9 L)

Lubrication

Oil Capacity:

3.0 US quarts (2.8 L) with filter change

🔧 Transmission

Standard

Transmission Type:

6-speed Cruise Drive

Optional

Optional Transmission:

N/A (Standard 6-speed)

Features

Primary Drive:

Plated wet-clutch, chain drive

Secondary Drive:

Belt drive

Fluid Specifications

Transmission Fluid Type:

Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant (or equivalent spec)

📐 Dimensions

Exterior

Length:

91.5 in (2324 mm)

Width:

35.5 in (901 mm)

Height:

56.1 in (1425 mm)

Wheelbase:

63.5 in (1613 mm)

Weights

Dry Weight:

710 lbs (322 kg)

Wet Weight:

750 lbs (340 kg) (estimated)

Gross Vehicle Weight Rating:

1240 lbs (562 kg)

Cargo

Saddlebag Capacity:

Approx. 2.2 cu ft total

🛡️ Safety Features

Ratings

Safety Certification:

Meets DOT standards

Active Features

Braking System:

Hydraulic disc brakes front and rear, optional ABS.

Lighting:

Halogen headlight, LED taillight, incandescent turn signals.

Passive Features

Frame Construction:

Steel, rigid backbone frame.

💡 Technology Features

Infotainment

Audio System:

AM/FM/Weather Band radio with CD player (optional), auxiliary input.

Speakers:

Fairing-mounted speakers (if equipped with fairing option).

Driver Assistance

Anti-lock Braking System (optional, depending on specific sub-model/options).

Connectivity

Cruise Control:

Standard on most FLHR models.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 miles (8,000 km) or annually

Transmission Oil Change:

Every 10,000 miles (16,000 km) or annually

Primary Chaincase Oil Change:

Every 10,000 miles (16,000 km) or annually

Air Filter Inspection:

Every 5,000 miles (8,000 km)

Spark Plug Replacement:

Every 10,000 - 15,000 miles (16,000 - 24,000 km)

Fluid Specifications

Engine Oil Type:

Harley-Davidson Genuine V-Twin Synthetic 20W-50 (or equivalent API SG, JASO MA)

Front Fork Oil Type:

Harley-Davidson Formula+ Fork Oil (or equivalent SAE 10W)

Brake Fluid Type:

DOT 4

Known Issues

Potential Issues 2009 Models:

Cracked exhaust pipes near headpipe, potential starter clutch issues, cam chain tensioner wear (early Twin Cam models prior to hydraulic upgrades, though 2009 models are generally improved).

📚 Vehicle History

Brand Heritage

Brand Legacy:

Harley-Davidson, established 1903, iconic American motorcycle manufacturer.

Model Evolution

Road King Lineage:

Introduced in 1994, evolving from earlier Harley-Davidson touring models, known for its classic styling and versatility.

Production

Manufacturing Location:

United States (e.g., York, Pennsylvania; Milwaukee, Wisconsin)

Production Period:

Ongoing since 1994

🏆 Awards & Recognition

Recognitions

Model Recognition:

Consistently recognized for its classic styling, comfortable ride, and touring capability.

Ratings

Owner Satisfaction:

Generally high owner satisfaction for the Road King model line.