2009 Harley Davidson TOURING FLHT ELECTRA GLIDE STAndARD Full Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHT Electra Glide Standard Year: 2009 Codes Vin Prefix: 1HD1 Engine Family Code: 96 👋 Introduction Market Position Category: Full-Size Touring Motorcycle Target...

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标签: 2009 Harley Davidson Misc Motorcycle Motorcycles TOURING FLHT ELECTRA GLIDE STANDARD

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHT Electra Glide Standard

Year:

Codes

Vin Prefix:

Engine Family Code:

👋 Introduction

Market Position

Category:

Full-Size Touring Motorcycle

Target Audience:

Long-distance riders, touring enthusiasts, owners seeking to perform their own maintenance and repairs.

Competitive Analysis

Key Competitors:

Indian Roadmaster, Honda Gold Wing, BMW R 1200 RT.

Key Features

Model Designation:

FLHT Electra Glide Standard - representing the core, unadorned touring platform within the FLHT family.

Manual Value Proposition:

Provides authoritative, manufacturer-level repair and maintenance information for hands-on owners and independent shops, saving time and money.

📋 Manual Details

Coverage Areas

Primary Coverage:

2009 Harley-Davidson FLHT Electra Glide Standard

Secondary Coverage Notes:

Likely covers common components and procedures across other 2009 Touring models with similar architecture, but primary focus is FLHT.

Page Count

Estimated Page Count:

600-800 pages (typical for comprehensive Harley-Davidson service manuals)

Manual Type

Type:

Full Service Repair Manual

Subtype:

Technical Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Printed Manual

📖 Manual Coverage

Systems Covered

Engine:

Engine overhaul, disassembly, assembly, troubleshooting, diagnosis of Twin Cam 96 engine.

Fuel System:

Fuel injection system (EFI) diagnosis, service, fuel pump, injectors, throttle body.

Ignition System:

Ignition system components, troubleshooting, timing.

Transmission:

6-speed Cruise Drive transmission service, clutch, primary drive, gearbox.

Electrical System:

Wiring diagrams, lighting, charging system (stator, regulator/rectifier), starting system, battery, fuses, relays.

Brakes:

Brake system diagnosis, hydraulic service, ABS components (if equipped), caliper, master cylinder, rotor replacement.

Suspension:

Front fork service, rear shock absorber replacement, adjustments.

Chassis Frame:

Frame inspection, steering head bearing service.

Bodywork Fairings:

Fairing removal/installation, saddlebag service, body panel repair and fitment.

Wheels Tires:

Wheel bearing service, tire replacement, balancing.

Exhaust System:

Exhaust system inspection, component replacement.

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, using Harley-Davidson diagnostic tools (e.g., Digital Technician).

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, lubrication, spark plug service.

Repair:

Component removal, installation, and repair for all major systems.

Overhaul:

Engine and transmission complete rebuild procedures.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues.

Wiring Diagrams:

Detailed electrical schematics for all systems.

Technical Depth

Depth:

Comprehensive: Covers basic to advanced diagnostics, component-level repair, and complete engine/transmission rebuilds.

Level Of Detail:

Professional mechanic level with detailed procedures, torque specifications, and special tool requirements.

📊 Manual Specifications

File Format

Format Type:

Printed

Print Quality

Paper Quality:

Durable, high-quality paper stock suitable for workshop environments.

Print Clarity:

Clear, legible text and diagrams, often with color illustrations for electrical diagrams.

Binding Type

Binding:

Professional binding (e.g., perfect bound, spiral bound) allowing for flat opening.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 96 V-Twin

Displacement:

96 cu in (1584 cc)

Bore X Stroke:

3.75 in x 4.38 in (95.25 mm x 111.25 mm)

Compression Ratio:

9.2:1

Fueling:

Electronic Sequential Port Fuel Injection (ESPFI)

Valve Train:

Pushrod actuated, overhead valves with hydraulic lifters

Clutch Type:

Cable-actuated, wet, multi-plate

Performance

Horsepower Estimated:

Approx. 70-75 HP (at crankshaft, varies with exhaust/tuning)

Torque Peak Estimated:

Approx. 90-95 ft-lbs @ 3500 RPM (at crankshaft)

Fuel System

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Fuel Tank Capacity:

5.0 US gallons (18.9 liters)

Oil System

Oil Type Recommendation:

Harley-Davidson SYN3 20W50 or equivalent V-Twin specific synthetic oil.

Oil Capacity With Filter:

4.0 US quarts (3.8 liters)

Oil Filter Part Number Example:

63731-99A (Genuine Harley-Davidson)

🔧 Transmission

Standard

Transmission Type:

6-speed Cruise Drive Manual

Primary Drive:

Duplex chain, hydraulically assisted clutch

Final Drive:

Belt drive

Features

Gear Ratios Typical:

1st: 9.593, 2nd: 6.650, 3rd: 4.945, 4th: 3.875, 5th: 3.215, 6th: 2.790

Transmission Fluid Type:

Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent)

Transmission Fluid Capacity:

Approx. 1.0 US quart (0.95 liters) for primary/transmission

📐 Dimensions

Exterior

Length:

93.3 in (2370 mm)

Width:

39.6 in (1005 mm)

Height:

55.7 in (1415 mm)

Wheelbase:

63.5 in (1615 mm)

Weights

Dry Weight:

Approx. 738 lbs (335 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 1260 lbs (571 kg)

Payload Capacity:

Approx. 522 lbs (237 kg)

Cargo

Saddlebag Capacity:

Integrated hard saddlebags, approximate volume varies but substantial for touring.

🛡️ Safety Features

Ratings

Safety Certification:

Meets applicable US EPA and California ARB emissions standards, DOT approved lighting and reflectors.

Active Features

Brakes Front:

Dual 32 mm, 4-piston fixed calipers, dual 300 mm (11.81 in) floating rotors.

Brakes Rear:

Single 32 mm, 4-piston caliper, 300 mm (11.81 in) floating rotor.

ABS Availability:

Optional (Anti-lock Braking System)

Passive Features

Lighting:

Halogen headlight, LED tail light, auxiliary passing lights.

Chassis Stability:

Steel, two-piece frame construction, integrated with swingarm and steering head.

💡 Technology Features

Infotainment

Audio System:

AM/FM/Weather Band radio with CB/Intercom, and CD player (specific features may vary by sub-trim, but base FLHT usually has a robust audio system).

Speaker Configuration:

Fairing-mounted speakers.

Driver Assistance

Optional Anti-lock Braking System (ABS) for enhanced braking control.

Connectivity

Cruise Control:

Standard electronic cruise control for comfortable long-distance riding.

Diagnostics Interface:

Service port for connecting diagnostic tools (e.g., Harley-Davidson Digital Technician).

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 6 months, whichever comes first.

Subsequent Services:

Every 5,000 miles (8,000 km) or 12 months for standard checks and fluid changes. Engine oil and filter every 2,500 miles (4,000 km) if using conventional oil, or 5,000 miles (8,000 km) if using SYN3.

Spark Plugs:

Replace every 10,000-15,000 miles (16,000-24,000 km).

Fluid Specifications

Engine Oil Capacity:

4.0 US quarts (3.8 liters) with filter.

Transmission Primary Fluid Capacity:

1.0 US quart (0.95 liters)

Brake Fluid Type:

DOT 4 (for hydraulic systems, verify with manual for specific ABS requirements if applicable).

Fork Oil Type And Level:

Refer to manual for specific weight and volume, typically around 7.5W fork oil.

Known Issues

Cam Chain Tensioners:

Early Twin Cam models (pre-2007) had issues with hydraulic tensioners. 2007+ models use improved composite tensioners, but inspection is still advised. Manual covers inspection and replacement procedures.

Crank Position Sensor:

Failure can lead to no-start or stalling issues. Manual details diagnostic and replacement.

Charging System:

Stator or regulator/rectifier failure can lead to battery discharge. Manual provides troubleshooting.

📚 Vehicle History

Brand Heritage

Founding:

Founded in 1903 in Milwaukee, Wisconsin, USA. A cornerstone of American motorcycle manufacturing.

Model Evolution

Electra Glide Lineage:

The Electra Glide name dates back to 1965, evolving into the benchmark for American touring motorcycles. The FLHT designation signifies the 'batwing' fairing equipped touring model.

Twin Cam 96 Introduction:

The Twin Cam 96 engine was introduced for the 2007 model year, replacing the Evolution Big Twin, and became the standard for most Harley-Davidson models, including the Touring line.

Production

Manufacturing Location:

Milwaukee, Wisconsin, USA and York, Pennsylvania, USA (assembly).

🏆 Awards & Recognition

Recognitions

Model Recognition:

The Electra Glide platform is a perennial favorite among touring riders, recognized for its comfort, cargo capacity, and iconic styling. Often lauded in motorcycle touring magazines and rider surveys.