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Harley Davidson Touring 2009 Workshop Repair Service Manual

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$16.99
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$16.99
常规价格
This manual covers the Touring models from 2009, including variants such as the FLHR, FLHTC, FLHTCU, FLHTK, FLHX, and FLHTCUTG. These premium grand touring motorcycles are engineered for long-distance comfort...
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类型: Motorcycle
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斯库: 54961
Harley Davidson Touring 2009 Workshop Repair Service ManualHarley Davidson Touring 2009 Workshop Repair Service ManualHarley Davidson Touring 2009 Workshop Repair Service ManualHarley Davidson Touring 2009 Workshop Repair Service Manual
This manual covers the Touring models from 2009, including variants such as the FLHR, FLHTC, FLHTCU, FLHTK, FLHX, and FLHTCUTG. These premium grand touring motorcycles are engineered for long-distance comfort and capability, featuring the iconic air-cooled Twin Cam 96 V-twin engine and a robust frame designed for stability. Known for their distinctive styling and the freedom they represent, Touring bikes are built for the open road, offering a comfortable riding position and substantial luggage capacity for extended journeys. This comprehensive workshop repair and service manual, provided in English, offers detailed guidance for all aspects of your 2009 Touring motorcycle. It encompasses engine and powertrain maintenance, chassis and suspension servicing, electrical system diagnostics, and bodywork procedures. The manual includes scheduled maintenance, repair instructions, troubleshooting guides, and technical specifications necessary for proper upkeep and repair. With approximately 1000+ pages of high-resolution, searchable content, it serves as an essential resource for owners, mechanics, and technicians to ensure optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Touring
Year:
2009
Platform:
Harley-Davidson Touring
Codes
Model Codes:
FLHR, FLHTC, FLHTCU, FLHTK, FLHX, FLHTCUTG
👋 Introduction
Market Position
Segment:
Premium Grand Touring Motorcycles
Competitive Analysis
Competitors:
Indian Motorcycles, Honda Gold Wing, BMW R 1200 RT, Yamaha Star Venture
Key Features
Touring Platform:
Designed for long-distance comfort and luggage capacity, iconic V-twin engine, comfortable riding position
📋 Manual Details
Coverage Areas
General Coverage:
All Models, All Engines, All Trims
Page Count
Estimated Page Count:
Approximately 1000+
Manual Type
Type:
Workshop Repair and Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine And Powertrain:
Engine assembly, disassembly, diagnosis, tuning, fuel system (EFI), ignition system, exhaust system, transmission, clutch, final drive
Chassis And Suspension:
Frame, front suspension (forks), rear suspension (shocks), wheels, tires, steering system, brakes (front and rear, ABS)
Electrical And Electronics:
Wiring diagrams, battery, charging system (alternator, regulator), starting system (starter motor), lighting, gauges, instrument cluster, audio system, security system, ABS control module, electronic fuel injection (EFI) controller
Body And Trim:
Fairings, saddlebags, tour-pak, seat, fenders, fuel tank, controls, levers, mirrors
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, brake fluid, transmission fluid, primary lubricant), filter replacements, lubrication, inspections
Repair:
Engine rebuild, transmission overhaul, brake caliper replacement, fork seal replacement, electrical component diagnosis and replacement, bodywork repair
Troubleshooting:
Diagnostic flowcharts for common issues, electrical system fault finding, engine performance problems, starting issues, braking system faults
Diagnostics:
Detailed diagnostic procedures for EFI, ignition, charging system, ABS, and other electronic systems using diagnostic codes (DTCs) and testing methods.
Assembly Disassembly:
Step-by-step instructions for component removal and installation, including torque specifications for all fasteners.
Technical Depth
Depth:
Comprehensive from basic checks to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications
Specific Procedures:
Valve adjustment, piston ring replacement, cylinder honing, crankshaft inspection, steering head bearing adjustment, wheel bearing replacement, brake bleeding, clutch adjustment.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, searchable text, printable pages
Searchability:
Full text search capability for quick information retrieval
Print Quality
Fidelity:
Designed for clear reproduction of diagrams and text
Binding Type
N/A:
N/A (Digital PDF)
Paper Type
N/A:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled Twin Cam 96 V-Twin (for most models)
Displacement:
96 cubic inches (1584cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.2:1
Performance
Horsepower:
Approximately 78 HP @ 5500 RPM (estimated, varies by model/tune)
Torque:
Approximately 92 ft-lb (125 Nm) @ 3500 RPM (estimated, varies by model/tune)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, 91 octane (R+M)/2 or higher recommended
Lubrication
Oil Type:
Harley-Davidson SYN3 Synthetic SAE 20W50 or equivalent V-Twin motorcycle oil
Cooling
System:
Air-cooled
🔧 Transmission
Standard
Type:
6-speed Cruise Drive Manual
Optional
Availability:
N/A for this model year (standard 6-speed manual)
Features
Clutch Type:
Clutch, multi-plate wet
Final Drive:
Belt Drive
Fluid Specifications
Transmission Oil Type:
Harley-Davidson Formula+ Transmission & Primary Chain Case Lubricant (or equivalent SAE 50 motorcycle oil)
Fluid Capacities
Transmission Oil Capacity:
Approx. 24 US fl oz (0.71 L)
Primary Lubricant Capacity:
Approx. 3 US pints (1.42 L)
📐 Dimensions
Exterior
Length:
Varies by model (e.g., FLHTCU approx. 103.7 in / 2634 mm)
Wheelbase:
Varies by model (e.g., FLHTCU approx. 63.5 in / 1613 mm)
Ground Clearance:
Varies by model (e.g., approx. 5.1 in / 130 mm)
Weights
Dry Weight:
Varies by model (e.g., FLHTCU approx. 838 lbs / 380 kg)
Gross Vehicle Weight Rating:
Varies by model (e.g., approx. 1360 lbs / 617 kg)
Fuel Capacity:
6 US gallons (22.7 L)
Cargo
Saddlebag Capacity:
Integrated, lockable
Tour Pak Capacity:
Integrated, lockable (on applicable models)
🛡️ Safety Features
Ratings
N/A:
Motorcycles typically do not receive NHTSA or IIHS ratings.
Active Features
Brakes:
Optional Anti-lock Braking System (ABS) available on many models
Lighting:
Halogen headlight, LED taillight and brake lights, turn signals
Passive Features
Chassis Stability:
Low center of gravity, robust frame construction
Security:
Harley-Davidson Smart Security System with proximity-based, hands-free fob
💡 Technology Features
Infotainment
Audio System:
Integrated Boom! Box infotainment system with AM/FM/Weather band, CB radio (on applicable models), optional CD player, auxiliary input.
Display:
Multi-function LCD screen with analog gauges
Driver Assistance
Cruise Control:
Electronic Cruise Control
Connectivity
Device Integration:
Auxiliary input for MP3 players/smartphones
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first
Fluid Specifications
Engine Oil Type:
Harley-Davidson SYN3 Synthetic SAE 20W50 or equivalent
Brake Fluid Type:
DOT 4 for front and rear brake systems
Clutch Fluid Type:
DOT 4 for hydraulic clutch systems
Fluid Capacities
Engine Oil Capacity:
Approx. 4 US quarts (3.8 L)
Known Issues
Common Concerns 2009 Touring:
Cam chain tensioner wear (especially earlier Twin Cam engines), potential for starter drive issues, heat management on rear cylinder, some electrical connector issues, ABS system faults.
Filter Part Numbers
Oil Filter:
Harley-Davidson OEM: 63796-77B (or equivalent aftermarket)
Air Filter:
Varies by model/configuration, consult manual for specific part number.
📚 Vehicle History
Brand Heritage
Legacy:
Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer known for its V-twin engines and distinctive styling.
Model Evolution
Touring Lineage:
The Touring platform has evolved significantly over decades, consistently representing Harley-Davidson's flagship for long-distance travel and comfort.
Production
Manufacturing Location:
USA (York, Pennsylvania; Milwaukee, Wisconsin; Kansas City, Missouri)
2009 Updates:
The 2009 models saw refinements to the Twin Cam 96 powertrain, chassis updates for improved handling, and technology integration.
🏆 Awards & Recognition
Recognitions
Brand Accolades:
Harley-Davidson consistently ranks high in customer satisfaction for large-displacement motorcycles. Specific awards for the 2009 model year are often tied to overall model line performance and sales.
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