Harley Davidson VRSCAW V-Rod 2009 Repair Service Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: VRSCAW V-Rod Year: 2009 Variant: VRSCAW (Widened Rear Tire) Codes Engine Code: Revolution (1250cc) 👋 Introduction Market Position Product Type: Specialized Performance Cruiser...

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类型: Motorcycle

斯库: 418945

标签: 2009 Harley Davidson Misc Motorcycle Motorcycles V-Rod VRSCAW

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

VRSCAW V-Rod

Year:

Variant:

VRSCAW (Widened Rear Tire)

Codes

Engine Code:

Revolution (1250cc)

👋 Introduction

Market Position

Product Type:

Specialized Performance Cruiser Motorcycle

Target Audience:

Harley-Davidson V-Rod owners, independent mechanics, and performance enthusiasts.

Competitive Analysis

Segment:

Power Cruiser / Muscle Bike segment, competing with brands like Ducati, Yamaha, and other performance-oriented cruisers.

Key Features

Unique Selling Point:

The VRSCAW V-Rod is known for its liquid-cooled, fuel-injected Revolution engine, developed in partnership with Porsche, offering a distinct departure from traditional Harley-Davidson air-cooled V-twins.

Model Distinction:

The 'W' in VRSCAW signifies the widened rear tire (240mm), enhancing its muscular stance and stability.

Manual Value

Value Proposition:

Essential for owners seeking to perform their own maintenance, diagnostics, and repairs, saving on dealership service costs and empowering self-sufficiency.

📋 Manual Details

Coverage Areas

Primary Coverage:

All VRSCAW V-Rod models

Secondary Coverage:

2009 Model Year Specifics

Page Count

Estimated Page Count:

Over 700 pages (typical for this era and scope)

Manual Type

Manual Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly, assembly, lubrication, cooling, fuel system (EFI), ignition system, exhaust system, engine management (ECM/VCM).

Transmission Drivetrain:

Clutch, gearbox, primary drive, final drive (belt drive system), torque specifications.

Chassis Frame:

Frame inspection, swingarm, steering head, suspension (front forks, rear shocks), wheel bearings, triple clamps.

Braking System:

Front and rear brake systems, hydraulic components, brake fluid specifications, caliper service, rotor inspection, bleeding procedures.

Electrical System:

Wiring diagrams, battery, charging system (stator, regulator/rectifier), starting system, lighting, instrumentation, ignition switch, ECU, sensor diagnostics, fault codes.

Fuel System:

Fuel pump, fuel injectors, fuel pressure regulator, throttle body, EFI troubleshooting.

Bodywork Components:

Body panels, seat, handlebars, fenders, exhaust heat shields, fairings, fuel tank removal/installation.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, spark plug replacement, belt tensioning, brake bleeding, fluid level checks, air filter service.

Troubleshooting Guides:

Diagnostic procedures for engine performance, electrical faults, starting issues, braking problems, and more, often with symptom-based flowcharts.

Repair Procedures:

Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly of all major systems.

Technical Specifications:

Torque values, clearances, fluid capacities, electrical specifications, diagnostic parameters.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostics, including symptom analysis, fault code interpretation, and component testing.

Rebuild Scope:

Comprehensive engine and transmission rebuild procedures.

Electrical Diagrams:

Detailed, high-resolution wiring diagrams for all electrical components.

📊 Manual Specifications

File Format

File Format:

Searchable PDF

Printability:

Printable pages

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Revolution V-Twin, 4-stroke, liquid-cooled

Displacement:

1247 cc (76.1 cubic inches)

Bore X Stroke:

100 mm x 79 mm (3.94 in x 3.11 in)

Compression Ratio:

11.5:1

Valve Train:

DOHC, 4 valves per cylinder

Performance

Horsepower Estimated:

~115 hp @ 7500 rpm

Torque Estimated:

~84 ft-lbs @ 6000 rpm

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI), 52mm Throttle Body

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Lubrication

Oil Type:

Harley-Davidson SYN3 (or equivalent SAE 20W50 synthetic V-twin oil)

Oil Capacity:

Approximately 4.0 US quarts (3.8 liters) with filter change

Cooling System

Coolant Type:

Harley-Davidson Antifreeze/Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors for aluminum engines)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Primary Drive:

Clutched, straight-gear 34/46 ratio

Final Drive:

Belt, 32/68 ratio

Clutch Type:

Hydraulically actuated, wet multi-plate

Features

Gear Ratios:

1st: 2.11, 2nd: 1.51, 3rd: 1.19, 4th: 1.00, 5th: 0.85

📐 Dimensions

Exterior

Length:

94.5 in (2400 mm)

Width Handlebar:

34.1 in (866 mm)

Height Seat Laden:

26.7 in (678 mm)

Ground Clearance:

4.7 in (119 mm)

Weights

Dry Weight Estimated:

596 lbs (270 kg)

Gross Vehicle Weight Rating Gvwr:

N/A (Typically not specified for motorcycles, but implied by payload capacity)

Weight Carrying Capacity:

N/A (Focus is on rider and minimal accessories)

Wheels Tires

Front Tire Size:

120/70ZR-18

Rear Tire Size:

240/40R-18 (widened for VRSCAW)

Wheelbase:

67.5 in (1715 mm)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycles are not subject to the same crash testing standards as automobiles)

Active Features

Braking System:

Dual front disc brakes, Single rear disc brake. Optional ABS (Anti-lock Braking System) availability may vary by market and specific trim package.

Lighting:

Halogen headlamp, LED tail lamp, standard turn signals.

Passive Features

Frame Construction:

Robust steel frame designed for stability and handling.

Riding Position:

Forward-mounted controls and low seat contribute to a commanding riding posture.

💡 Technology Features

Infotainment

Instrumentation:

Analog tachometer and speedometer, LCD display for odometer, trip meter, fuel level, clock, gear indicator, and diagnostic trouble codes (DTCs).

Audio System:

Typically no integrated audio system; aftermarket options are common.

Driver Assistance

Optional Anti-lock Braking System (ABS) available on some models, enhancing braking safety.

Connectivity

Diagnostic Ports:

On-board diagnostics (OBD-II equivalent for motorcycles) accessible via specific Harley-Davidson diagnostic tools for fault code retrieval and analysis.

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 12 months, whichever comes first. Includes engine oil and filter change, inspection of critical components.

Subsequent Oil Service:

Every 5,000 miles (8,000 km) or 12 months. Engine oil and filter change, check primary chain tension, inspect brake system, check tire pressure.

Spark Plug Replacement:

Refer to manual, typically around 20,000-30,000 miles (32,000-48,000 km).

Coolant Flush:

Every 2 years or as specified by the manual.

Fluid Specifications

Engine Oil:

SAE 20W50 Synthetic V-Twin Motorcycle Oil (e.g., Harley-Davidson SYN3)

Brake Fluid:

DOT 4

Coolant:

Harley-Davidson Antifreeze/Coolant or equivalent ethylene glycol-based (for aluminum engines)

Primary Chain Case Fluid:

Harley-Davidson Primary Chain Lubricant (or equivalent heavy-duty primary lubricant)

Known Issues

Common Wear Items:

Clutch plates, front fork seals, rear shock absorber seals, brake pads, drive belt.

Potential Electrical Issues:

Voltage regulator/rectifier failures, starter solenoid issues, wiring harness integrity checks are crucial.

Cooling System Maintenance:

Regular checks for leaks and correct coolant level are essential due to the liquid-cooled nature of the engine.

Fuel System Maintenance:

Injector clogging can occur with poor fuel quality; fuel system cleaner use and periodic inspection are beneficial.

📚 Vehicle History

Brand Heritage

Manufacturer:

Harley-Davidson Motor Company, Milwaukee, Wisconsin, USA

Brand Focus:

Iconic American cruiser motorcycles, known for V-twin engines, custom styling, and a strong lifestyle brand.

Model Evolution

V Rod Origin:

The V-Rod platform was first introduced in 2002 (VRSCA), representing a significant departure with its liquid-cooled, high-performance engine and modern styling.

Vrsacw Introduction:

The VRSCAW variant, featuring the wider 240mm rear tire, was introduced to further emphasize the 'muscle' aspect of the V-Rod line.

Powertrain Development:

The 'Revolution' engine, a 60-degree V-twin, was developed in a collaboration between Harley-Davidson and Porsche Engineering.

Production

Manufacturing Location:

Kansas City, Missouri, USA (as of 2009 for V-Rod models)

Production Years Vrsacw:

Approximately 2007-2017 (specific model variants evolved)

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

The V-Rod line, including the VRSCAW, has been recognized for its innovative design and performance characteristics, blending cruiser aesthetics with sportbike-level engineering.

Critical Reception:

Widely praised for its smooth power delivery, comfortable riding position, and distinct styling, though sometimes noted for its weight and unique handling characteristics compared to lighter sportbikes.