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2009 HARLEY FLSTN SOFTAIL DELUXE SOFTAIL Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTN Softail Deluxe Year: 2009 Vehicle Type: Motorcycle Codes Chassis Code: FLSTN 👋 Introduction Market Position Motorcycle Segment: Cruiser, retro-styled touring motorcycle Competitive...
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLSTN Softail Deluxe
Year:
2009
Vehicle Type:
Motorcycle
Codes
Chassis Code:
FLSTN
👋 Introduction
Market Position
Motorcycle Segment:
Cruiser, retro-styled touring motorcycle
Competitive Analysis
Key Competitors 2009:
Indian Chief, Triumph Bonneville, Kawasaki Vulcan Classic, Yamaha V-Star
Key Features
Design Philosophy:
Classic styling with modern performance and comfort, reminiscent of 1950s Harley-Davidsons
Target Demographic:
Riders seeking comfortable cruising with a strong emphasis on traditional aesthetics and brand heritage
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete factory service and repair
Secondary Coverage:
Maintenance, troubleshooting, diagnostics, and component replacement
Page Count
Estimated Pages:
Hundreds of pages
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Printable (digital format described as capable of printing entire or partial content)
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, component testing, and adjustments
Fuel System:
Fuel injection system diagnostics, component replacement, and calibration
Ignition System:
Ignition timing, spark plug specifications, and coil testing
Transmission:
Gearbox disassembly, assembly, and maintenance procedures
Drivetrain:
Primary drive, clutch, and final drive system maintenance and repair
Brakes:
Hydraulic brake system service, bleeding, pad replacement, and caliper overhaul
Suspension:
Front fork service, rear shock absorber maintenance, and adjustments
Electrical System:
Wiring diagrams, component testing, charging system, lighting, and starting system diagnostics
Chassis Frame:
Frame inspection, components, and alignment
Bodywork And Trim:
Fairings, fenders, seats, and other trim component removal and installation
Wheels And Tires:
Tire inspection, replacement, wheel balancing, and bearing maintenance
Exhaust System:
Exhaust system inspection and component replacement
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, lubrication, and inspection schedules
Troubleshooting:
Diagnostic trees and fault finding procedures for common issues
Disassembly And Assembly:
Step-by-step instructions for major component overhauls
Adjustments:
Throttle, clutch, and brake lever adjustments
Component Replacement:
Detailed guidance for replacing wear items and failing components
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair and diagnostic procedures
📊 Manual Specifications
File Format
Digital Format Characteristics:
Likely PDF; searchable text content is highly probable for a factory manual
Print Quality
Printability:
Designed for full or partial printing; implies good resolution and layout
Binding Type
Physical Manual Binding:
Typically spiral-bound or saddle-stitched for lay-flat use
Paper Type
Physical Manual Paper:
Durable, glossy or semi-gloss paper suitable for workshop environments
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam 96B
Engine Configuration:
Air-cooled, 45-degree V-twin
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.3:1
Valve Train:
Overhead valves (OHV), 2 valves per cylinder
Performance
Horsepower Estimated:
Approx. 75-80 HP (at crankshaft)
Torque Rated:
92.6 ft-lbs (125.6 Nm) @ 3500 RPM (typical for Twin Cam 96)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) with Oxygen Sensors
Fuel Type:
Unleaded gasoline, minimum 87 octane
Oil System
Oil Capacity:
3.4 US qt (3.2 L)
Oil Type:
Harley-Davidson 20W-50 SYN3 (Synthetic) or equivalent V-twin specific oil
Oil Filter Part Number:
Harley-Davidson 63731-39B (or equivalent aftermarket)
🔧 Transmission
Standard
Type:
6-speed Cruise Drive
Gear Ratios:
1st: 9.311, 2nd: 6.454, 3rd: 4.791, 4th: 3.872, 5th: 3.315, 6th: 2.790 (typical for Twin Cam 6-speed)
Features
Clutch Type:
Hydraulically actuated, multi-plate wet clutch
Transmission Oil Type:
Harley-Davidson Formula+ (or equivalent V-twin transmission lubricant)
Transmission Oil Capacity
Capacity:
2.7 US qt (2.5 L)
📐 Dimensions
Exterior
Length:
94.5 in. (2400 mm)
Width Handlebar:
36.5 in. (927 mm)
Height Seat:
27.4 in. (695 mm)
Ground Clearance:
5.0 in. (127 mm)
Weights
Dry Weight:
673 lbs (305 kg)
Gross Vehicle Weight Rating:
1160 lbs (526 kg)
Wheels Tires
Front Tire Size:
MT90B16 72H
Rear Tire Size:
150/80B16 77H
Wheel Type:
Chrome, steel laced, classic profile
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles typically do not undergo standardized crash testing in the same manner as automobiles; safety is primarily based on design and rider aids.
Active Features
Braking System:
Dual-piston front and rear brake calipers with hydraulic actuation; ABS (Anti-lock Braking System) was an option for 2009 FLSTN models.
Lighting:
Halogen headlight, LED tail light, incandescent front and rear turn signals
Passive Features
Frame Construction:
Steel, cradle type frame with integrated Softail rear suspension
Ergonomics:
Low seat height and forward-mounted controls for rider comfort and control
💡 Technology Features
Infotainment
Audio System:
Many FLSTN models featured an optional premium audio system with handlebar-mounted controls, AM/FM radio, CD player, and auxiliary input.
Display:
Analog speedometer with integrated digital odometer, fuel gauge, and gear indicator; optional infotainment systems often had integrated displays.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was an optional feature on 2009 FLSTN models, enhancing braking control.
Connectivity
Diagnostic Ports:
The manual would detail the location and function of the diagnostic data port for electronic troubleshooting.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months
Major Engine Service:
Refer to manual for specific component overhaul intervals (e.g., valve adjustments, primary chain tensioner inspection)
Fluid Specifications
Engine Oil Grade:
20W-50 Harley-Davidson SYN3 (or equivalent)
Transmission Oil Grade:
Harley-Davidson Formula+ (or equivalent)
Primary Chain Case Oil Grade:
Harley-Davidson Formula+ (or equivalent)
Brake Fluid Type:
DOT 4 (for ABS models) or DOT 5 (for non-ABS models); consult manual for exact specification.
Known Issues
Primary Chain Tensioner:
Early Twin Cam models (pre-2007) had an automatic tensioner that could wear prematurely, leading to noise or damage. The 2009 model uses a revised tensioner design, but inspection is still recommended.
Cam Chain Tensioners:
Similar to primary chain tensioners, cam chain tensioners can also wear. Manual will guide inspection and replacement.
Oil Leaks:
Common areas for potential leaks include primary cover, transmission side cover, and rocker box gaskets; manual provides torque specs and sealing procedures.
Idle Speed Issues:
Can be related to throttle body cleanliness, vacuum leaks, or sensor issues; manual covers troubleshooting.
📚 Vehicle History
Brand Heritage
Brand Founding:
1903
Core Philosophy:
American motorcycle manufacturing, V-twin engines, custom culture
Model Evolution
Softail Introduction:
The Softail chassis, featuring hidden rear shock absorbers for a hardtail appearance, was introduced in 1983.
Flstn Introduction:
The FLSTN (Softail Deluxe) model was introduced in 1993 as a tribute to classic 1940s styling and was revived for the 2005 model year, featuring the distinctive wide whitewall tires, chrome laced wheels, and teardrop tank.
Production
Manufacturing Location:
United States (primarily York, Pennsylvania and Milwaukee, Wisconsin)
Key Changes 2009:
Continued use of the Twin Cam 96 engine, refinement of the Softail platform, potential availability of ABS as an option.
🏆 Awards & Recognition
Recognitions
Motorcycle Of The Year Awards:
While the FLSTN Softail Deluxe itself may not have specific annual awards, Harley-Davidson as a brand consistently receives recognition for its styling, engineering, and market presence.
Ratings
Owner Satisfaction:
Harley-Davidson motorcycles generally score well in owner satisfaction surveys, particularly for brand loyalty and riding experience.