|
Manual Coverage
|
|
Systems Covered
|
|
Engine:
|
Service/Repair, Engine Control System, Fuel Injection, Fuel System, Emission System, Cooling System
|
|
Drivetrain:
|
Transmission Service/Repair, Differential/Drive, Axle
|
|
Chassis:
|
Brake System, Suspension, Steering, Chassis/Body
|
|
Electrical:
|
Electrical System, Wiring Diagram
|
|
Comfort And Convenience:
|
Heater/Air Conditioner, Interior
|
|
Safety And Restraint:
|
Restraint System
|
|
Fuel System Components:
|
Detailed coverage of fuel pump, injectors, fuel filter, fuel tank, and associated lines. Includes diagnostic and replacement procedures.
|
|
Cooling System Components:
|
Radiator, water pump, thermostat, cooling fan, hoses, and coolant reservoir. Service, repair, and flushing procedures.
|
|
Suspension Components:
|
Front and rear suspension systems, shock absorbers, springs, control arms, bushings, and alignment procedures.
|
|
Steering Components:
|
Steering gearbox, power steering system (if equipped), tie rods, and steering column components.
|
|
Procedures Included
|
|
Maintenance:
|
General Maintenance, Periodic Lubrication
|
|
Troubleshooting:
|
Troubleshooting, Diagnostic Procedures
|
|
Repair And Rebuild:
|
Complete Disassembly, Step-by-Step Repair Procedures, Detailed Substeps
|
|
Body And Interior:
|
Procedures for chassis and body repairs, interior trim removal and installation, and restraint system components.
|
|
Electrical Component Testing:
|
Testing and diagnosis of starter motors, alternators, batteries, lighting systems, and sensors.
|
|
Engine Rebuild:
|
Procedures for engine disassembly, component inspection, and reassembly, including cylinder head, pistons, crankshaft, and camshaft.
|
|
Technical Depth
|
|
Depth:
|
Comprehensive: from general maintenance to in-depth repair and diagnostics, suitable for both DIY and professional mechanics.
|
|
Diagnostic Capabilities:
|
Advanced diagnostic procedures for engine management, electrical systems, and powertrain are included, often referencing specific diagnostic trouble codes (DTCs).
|
|
Wiring Diagrams:
|
Detailed, often color-coded, wiring diagrams for comprehensive electrical system troubleshooting and repair.
|
|
Engine Specifications
|
|
Primary Engine
|
|
Engine Family:
|
Isuzu D-Max P190 typically offered with a range of diesel engines (specific variants not detailed in product info, but common are 4JK1-TC, 4JJ1-TC).
|
|
Performance
|
|
Horsepower Range:
|
Varies by specific engine, generally between 100-177 PS (99-175 hp).
|
|
Torque Range:
|
Varies by specific engine, generally between 240-400 Nm (177-295 lb-ft).
|
|
Fuel System
|
|
Injection Type:
|
Commonly High-Pressure Common Rail (HPCR) Direct Injection.
|
|
Engine Management
|
|
Control System:
|
Engine Control Module (ECM) / Engine Control Unit (ECU) managing fuel delivery, ignition (if applicable), and emissions.
|
|
Emission Controls:
|
Covers Emission System components and diagnostics, likely including EGR, catalytic converter, and DPF (Diesel Particulate Filter) if equipped.
|
|
Maintenance
|
|
Service Intervals
|
|
Oil Change Interval:
|
Typically 5,000 km to 10,000 km (3,000 to 6,000 miles) or 6 months, depending on driving conditions and oil type. Refer to manual for specific recommendations.
|
|
Air Filter Replacement:
|
Generally recommended every 20,000 km to 40,000 km (12,000 to 24,000 miles), or sooner in dusty environments.
|
|
Fluid Specifications
|
|
Engine Oil Type:
|
Typically API CI-4 or higher for diesel engines, with viscosity grades like 10W-30 or 15W-40. Exact specification is critical and provided in the manual.
|
|
Coolant Type:
|
Ethylene glycol-based, typically a 50/50 mix with deionized water. Manual will specify the exact type and color (e.g., green or blue).
|
|
Transmission Fluid:
|
Specific Automatic Transmission Fluid (ATF) type and manual transmission gear oil specifications are detailed in the manual.
|
|
Known Issues
|
|
Common Problems:
|
Potential issues can include glow plug problems, injector issues (especially with fuel quality), EGR valve clogging, and front suspension wear depending on usage and maintenance. Manual provides diagnostic procedures for these.
|
|
Lubrication
|
|
Grease Points:
|
Periodic lubrication for suspension components, steering linkage, and driveshaft U-joints as per manual's lubrication schedule.
|
