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KIA Rondo 2.4L 2009 Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: KIA Model: Rondo Year: 2009 Engine: 2.4L Codes Engine Code Common: G4KC (Theta II) 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) /...
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类型: Car
厂商:
斯库: 462208
KIA Rondo 2.4L 2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
KIA
Model:
Rondo
Year:
2009
Engine:
2.4L
Codes
Engine Code Common:
G4KC (Theta II)
👋 Introduction
Market Position
Vehicle Segment:
Compact MPV (Multi-Purpose Vehicle) / Crossover Utility Vehicle
Target Audience:
Families, individuals seeking versatile and practical transportation with a car-like driving experience.
Competitive Analysis
Key Competitors:
Toyota Matrix, Mazda5, Ford Focus Wagon, Volkswagen Jetta SportWagen.
Key Features
Vehicle Purpose:
Combines the practicality of a minivan with the maneuverability and fuel efficiency of a car.
Interior Versatility:
Flexible seating arrangements, often with fold-flat rear seats for increased cargo space.
Engine Options:
Primarily offered with a 2.4L four-cylinder engine for a balance of performance and economy.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Manual / Repair Manual
Language:
English
Format:
Digital (likely PDF)
Page Count:
Estimated 1500+ pages (typical for comprehensive factory service manuals)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, repair, and reassembly procedures for the 2.4L engine (G4KC/Theta II), including cylinder head, block, pistons, crankshaft, camshafts, valvetrain.
Engine Management:
Fuel injection system, ignition system, emissions control systems (EVAP, EGR), diagnostic trouble codes (DTCs), sensor testing, ECU troubleshooting.
Transmission Auto:
Maintenance, diagnosis, repair, and overhaul procedures for the automatic transmission. Includes component identification, torque specifications, hydraulic system information, and shift control.
Brakes:
Front and rear brake system diagnosis and repair, including hydraulic components (master cylinder, calipers, lines), ABS system operation, brake rotor and pad replacement, parking brake.
Suspension:
Front and rear suspension component identification, diagnosis, and replacement (struts, shock absorbers, control arms, ball joints, bushings, stabilizers).
Steering:
Power steering system diagnosis and repair, including hydraulic pump, rack and pinion assembly, and steering linkage.
Electrical System:
Comprehensive coverage of the vehicle's electrical system, including battery, charging system, starting system, lighting, instrumentation, power windows, locks, and comfort features.
HVAC System:
Air conditioning system diagnosis, refrigerant handling (refer to local regulations), component replacement (compressor, condenser, evaporator), heater core, blower motor, and control systems.
Body And Trim:
Interior and exterior trim removal and installation, body panel repair basics, door and tailgate mechanisms, glass replacement.
Chassis And Frame:
Information on chassis components, jacking and lifting points, towing information.
Procedures Included
Scheduled Maintenance:
Detailed intervals and procedures for routine maintenance tasks such as oil changes, filter replacements, fluid checks, spark plug replacement, and belt inspections.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, often presented with flowcharts and symptom-based guides.
Component Replacement:
Step-by-step instructions for replacing virtually all major and minor components of the vehicle.
Torque Specifications:
Essential torque values for all fasteners and critical components to ensure proper assembly and prevent damage.
Wiring Diagrams:
Comprehensive electrical schematics for various vehicle systems, aiding in diagnosing electrical faults.
Diagnostic Trouble Codes:
Listing and explanation of OBD-II DTCs relevant to the 2009 Rondo, with diagnostic procedures.
Special Tools:
Identification of specific tools required for certain repair procedures.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
📊 Manual Specifications
File Format
File Type:
Likely PDF (Portable Document Format)
Searchability:
Typically searchable text for quick information retrieval.
Printable:
Printable pages for offline reference.
Print Quality
Image Resolution:
High-resolution diagrams and illustrations for clarity.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
2.4 Liters (2359 cc)
Engine Code:
G4KC (Theta II)
Engine Configuration:
Inline 4-Cylinder, DOHC (Double Overhead Camshaft), 16 Valves
Performance
Horsepower:
Approximately 162 hp @ 6000 rpm
Torque:
Approximately 161 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane recommended
Engine Management
Ignition System:
Distributorless Electronic Ignition System (EIS) with Coil-on-Plug (COP) design.
Emission Controls:
Catalytic converter, Oxygen (O2) sensors, EGR (Exhaust Gas Recirculation) system, EVAP (Evaporative Emission Control) system.
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transmission (4-Speed Automatic Transaxle)
Optional
Optional Transmission:
Manual Transmission (5-speed) might have been available in certain markets or trims.
Features
Automatic Transmission Features:
Electronically controlled, adaptive shift logic, Overdrive gear.
📐 Dimensions
Exterior
Length:
Approximately 174.5 inches (4432 mm)
Width:
Approximately 70.5 inches (1791 mm)
Height:
Approximately 63.6 inches (1615 mm)
Wheelbase:
Approximately 104.3 inches (2650 mm)
Cargo
Cargo Volume Behind Rear Seats:
Approximately 21.5 cubic feet (609 liters)
Cargo Volume With Rear Seats Folded:
Approximately 63.1 cubic feet (1787 liters)
Weights
Curb Weight:
Approximately 3150-3250 lbs (1429-1474 kg), varies by trim and equipment
Towing Capacity:
Not typically recommended for significant towing; check owner's manual for specific limitations.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars (for 2009 model year)
NHTSA Front Impact Passenger:
5 Stars (for 2009 model year)
NHTSA Side Impact Front Driver:
5 Stars (for 2009 model year)
NHTSA Side Impact Front Passenger:
5 Stars (for 2009 model year)
NHTSA Side Impact Rear Driver:
5 Stars (for 2009 model year)
NHTSA Side Impact Rear Passenger:
5 Stars (for 2009 model year)
NHTSA Rollover Resistance:
4 Stars (for 2009 model year)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control System (TCS)
Electronic Stability Control:
Standard Electronic Stability Control (ESC)
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, side-curtain airbags for front and second-row occupants.
Seatbelts:
3-point front and rear seatbelts, pretensioners and load limiters for front seats, LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD/MP3 audio system with auxiliary input jack. Higher trims may offer premium sound systems or an optional navigation system.
Connectivity:
Auxiliary audio input for connecting external music players. Bluetooth capability might be available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control system.
Rear Parking Sensors:
Optional rear parking assist sensors available on some trims.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require shorter intervals (e.g., 3,750 miles / 6,000 km).
Engine Air Filter:
Inspect every 7,500 miles (12,000 km), replace as needed or typically every 15,000 miles (24,000 km).
Cabin Air Filter:
Inspect every 7,500 miles (12,000 km), replace as needed or typically every 15,000 miles (24,000 km).
Spark Plugs:
Iridium-tipped spark plugs typically require replacement around 100,000 miles (160,000 km).
Transmission Fluid:
Automatic transmission fluid should be inspected regularly. Replacement interval typically around 60,000 miles (96,000 km) or as per severe service recommendations. Refer to manual for specific fluid type and procedure.
Fluid Specifications
Engine Oil Type:
API SN/SP or ILSAC GF-5/GF-6A certified synthetic oil, SAE 5W-20 recommended.
Engine Oil Capacity:
Approximately 4.4 U.S. quarts (4.2 liters) with filter change.
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors. Typically a green or orange/pink colored coolant (confirm specific type for the vehicle).
Transmission Fluid Type:
SP-III (Super Plus III) or equivalent is commonly specified for Hyundai/Kia transmissions of this era. Always verify with the manual or VIN.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Oil Consumption:
Some Theta II engines have been reported to consume oil at higher mileage. Regular checks are crucial. This manual will detail checks and potential causes.
Transmission Shifting:
Occasional reports of rough shifting or delayed engagement in automatic transmissions. The manual will provide diagnostic steps.
Suspension Noises:
Worn bushings or ball joints can lead to clunking or rattling noises from the suspension.
Power Steering Leaks:
Potential for minor leaks in the power steering system, especially at hose connections.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Model Evolution
First Generation:
First generation (JC) introduced in 2004 in Korea as the Kia Spectra Wing, globally launched as the Kia Rondo/Carens.
Second Generation:
Second generation (RP) launched in 2006, featuring a more distinctive design and improved features. The 2009 model year falls within this generation.
Design Philosophy:
Designed to offer a versatile and practical alternative to traditional sedans and SUVs.
Production
Production Location:
Primarily manufactured in South Korea.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The 2009 Rondo achieved good safety ratings from IIHS and NHTSA, reflecting its robust safety features for its class.
Fuel Economy Ratings:
EPA estimated MPG: Approximately 20 MPG city / 27 MPG highway for the 2.4L engine with automatic transmission.
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