Mazda RX-8 2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: RX-8 Year: 2009 Generation Generation Code: SE3P (Facelift/Series 2) Codes Chassis Code: SE3P 👋 Introduction Market Position Positioning: Performance-oriented sports coupe, unique in...

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Year:

Generation

Generation Code:

SE3P (Facelift/Series 2)

Codes

Chassis Code:

👋 Introduction

Market Position

Positioning:

Performance-oriented sports coupe, unique in its class for its rotary engine and distinctive styling.

Competitive Analysis

Competitors:

Nissan 350Z/370Z, Mitsubishi Lancer Evolution, Subaru WRX STI, Ford Mustang, Chevrolet Camaro.

Key Features

Unique Selling Point:

Naturally aspirated rotary engine offering high RPM power and a unique driving experience.

Design Elements:

Freestyle doors (suicide doors) for rear-seat access, near 50/50 weight distribution.

📋 Manual Details

Coverage Areas

Primary Coverage:

North America, Europe, Asia (General)

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Factory Service Manual (FSM) / Workshop Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Renesis Rotary Engine (13B-MSP) including lubrication, cooling, intake, exhaust, fuel injection, ignition, starting and charging.

Transmission:

6-speed manual transmission (Aisin AY6), 6-speed Sport Automatic transmission (MZR RE-Sure) including overhaul, diagnostics, and fluid specifications.

Chassis:

Front suspension (double wishbone), Rear suspension (multi-link), steering system, brake system (front ventilated discs, rear solid discs), wheel specifications, and tire fitment.

Electrical:

Engine Control Module (ECM), Body Control Module (BCM), lighting, power accessories, audio system, diagnostic trouble codes (DTCs), wiring diagrams, fuses, and relays.

Body And Interior:

Exterior body panels, interior trim, seats, airbags, HVAC system, door mechanisms, and body sealing.

Emission Control:

Secondary air injection system, catalytic converter, evaporative emission control system (EVAP), and emission-related diagnostic procedures.

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil change procedures, filter replacements, spark plug replacement, coolant flush, and general inspection points.

Repair:

Engine rebuild (apex seal replacement, rotor housing inspection), transmission overhaul, brake caliper and rotor replacement, suspension component replacement, steering rack repair, and electrical component diagnostics.

Troubleshooting:

Diagnostic flowcharts for common drivability issues, starting problems, electrical faults, and HVAC system malfunctions.

Diagnostics:

OBD-II diagnostics, live data interpretation, sensor testing, actuator testing, and specific rotary engine diagnostic techniques.

Technical Depth

Depth:

Comprehensive, covering from basic routine maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures.

📊 Manual Specifications

File Format

Print Quality:

High-resolution, fully printable pages.

Searchability:

Searchable PDF text for quick information retrieval.

Binding Type

Binding:

Digital Download (PDF)

Paper Type

Paper Type:

Not Applicable (Digital)

Requirements

Software Requirements:

Adobe Acrobat Reader, WinZip or compatible unzipping software.

Compatibility:

Compatible with all Windows and Mac operating systems.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Mazda Renesis 13B-MSP Rotary Engine

Engine Configuration:

Two-rotor, naturally aspirated, Wankel

Performance

Horsepower Hp:

232 hp @ 8200 rpm (Manual Transmission)

Torque Lb Ft:

159 lb-ft @ 5500 rpm

Fuel System

Fuel Delivery:

Sequential multi-port fuel injection (S-MPFI)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Technical Details

Displacement Cc:

1308 cc (2 x 654 cc per rotor)

Compression Ratio:

10.0:1

Lubrication System:

Forced lubrication with oil cooler; separate oil metering system for apex seals.

Required Oil:

API SG, SH, SJ, or ILSAC GF-2 compatible, viscosity SAE 5W-30 or 5W-40 (check manual for specific Mazda recommendations, often synthetic).

🔧 Transmission

Standard

Type:

6-speed Manual Transmission (Aisin AY6)

Optional

Type:

6-speed Sport Automatic Transmission (MZR RE-Sure)

Features

Manual Gear Ratios:

1st: 3.757, 2nd: 2.251, 3rd: 1.533, 4th: 1.171, 5th: 1.000, 6th: 0.821, Reverse: 3.166

Automatic Features:

Paddle shifters, Sport mode, manual shifting capability.

Fluid Specifications

Manual Fluid:

Mazda Manual Transmission Fluid (or equivalent GL-4 75W-80/75W-90, consult manual for specific PN).

Automatic Fluid:

Mazda ATF-Type TZ or equivalent. (Capacity: approx. 7.6 liters for overhaul).

📐 Dimensions

Exterior

Length Mm:

Width Mm:

Height Mm:

Wheelbase Mm:

Front Track Mm:

Rear Track Mm:

Weights

Curb Weight Kg:

1440-1470 (depending on transmission and trim)

Gross Vehicle Weight Rating Kg:

Cargo

Trunk Volume Liters:

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5 Stars

NHTSA Side Impact:

5 Stars

IIHS Side Impact:

Active Features

Standard, 4-wheel disc ABS

Traction Control:

Standard (TCS)

Electronic Stability:

Standard (DSC - Dynamic Stability Control)

Passive Features

Airbags:

Front driver and passenger airbags, front side-impact airbags, front and rear side-curtain airbags.

Seatbelts:

3-point front and rear seat belts with pre-tensioners and load limiters.

💡 Technology Features

Infotainment

Audio System:

Bose premium audio system with 6-disc CD changer, SiriusXM satellite radio capability (subscription required).

Display:

Multi-information display (MID) with trip computer, fuel economy, and system status. Optional navigation system available.

Driver Assistance

Key Features:

Keyless entry and ignition, cruise control, power windows/locks/mirrors.

Connectivity

Bluetooth:

Available Bluetooth hands-free phone system and audio streaming (depending on trim and options).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months, whichever comes first (or as per manual recommendation, often with synthetic oil).

Air Filter Replacement:

Every 15,000 miles or 12 months.

Spark Plug Replacement:

Every 30,000 miles (special 2-piece spark plugs required for rotary engine).

Coolant Flush:

Every 30,000 miles or 2 years.

Transmission Fluid Change:

Manual: 60,000 miles or 4 years. Automatic: 30,000 miles or 2 years (or more frequently under severe conditions).

Fluid Specifications

Engine Oil Capacity Liters:

4.5 Liters (with filter, for 13B-MSP)

Coolant Type:

Mazda Genuine Super Long Life Coolant (Blue) or equivalent.

Known Issues

Rotary Specific Issues:

Risk of apex seal wear and subsequent compression loss if not properly maintained, prone to oil consumption, potential for carbon buildup in intake ports, requires regular oil top-ups.

Common Failures:

Ignition coils, fuel injectors, starter motor, thermostat, and water pump seals can be common failure points.

Preventative Maintenance

Apex Seal Care:

Regular oil checks and top-ups are crucial. Avoid extended idling and high RPMs when the engine is cold. Periodic 'Italian tune-up' (high RPM driving) can help clear carbon deposits.

📚 Vehicle History

Brand Heritage

Brand Focus:

Mazda is known for its focus on driving dynamics ('Jinba Ittai' - horse and rider as one) and innovative engineering.

Model Evolution

First Generation:

Introduced in 2003 (for the 2004 model year) as a successor to the RX-7.

Facelift Series2:

The 2009 model year marks the 'Series 2' facelift, featuring updated exterior styling (bumpers, headlights, taillights), interior refinements, and improved handling dynamics.

Production

Production Years:

2003-2012

Manufacturing Location:

Hiroshima, Japan

🏆 Awards & Recognition

Recognitions

Ward Auto Worlds 10 Best Engines:

Renesis rotary engine was named to Ward's 10 Best Engines list multiple times (including around the RX-8's introduction).

Performance Car Of The Year:

Often praised for its handling and driving engagement, frequently appearing in 'best handling' lists.