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2009 Mercedes-Benz E320 Service & Repair Manual Software

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E320 Year: 2009 Codes Chassis Code: W211 (Facelift) 👋 Introduction Market Position Segment: Mid-size Luxury Sedan Competitors: BMW 5 Series, Audi A6, Lexus...
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2009 Mercedes-Benz E320 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
E320
Year:
2009
Codes
Chassis Code:
W211 (Facelift)
👋 Introduction
Market Position
Segment:
Mid-size Luxury Sedan
Competitors:
BMW 5 Series, Audi A6, Lexus GS, Cadillac CTS, Jaguar XF
Key Features
Distinction:
Known for its refined ride, robust build quality, advanced technology for its era, and powerful yet efficient powertrains.
Trim Levels Covered:
Likely covers standard and optional equipment packages for the E320 model, including sport and luxury variants.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive mechanical, electrical, and body repair
Page Count
Estimated Pages:
Thousands (typical for factory service software)
Manual Type
Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Format:
Digital Software (likely executable or web-based access)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul for the M272 V6 engine (3.0L) and OM642 V6 Diesel engine (3.2L).
Transmission:
722.6 (5G-TRONIC) automatic transmission; diagnostics, fluid service, seal replacement, clutch pack repair, mechatronics unit.
Suspension:
Front and rear suspension systems (independent multi-link), shock absorbers, springs, control arms, bushings, self-leveling rear suspension (optional).
Brakes:
Hydraulic brake system with ABS, ESP, BAS, SBC (if applicable to specific W211 variants, though less common for 2009 E320 facelift), brake pads, rotors, fluid flush, caliper repair.
Steering:
Hydraulic power steering system, steering rack, tie rod ends, steering column, power steering fluid specifications.
Electrical:
Full wiring diagrams, component locations, diagnosis of Body Control Module (BCM), Fuse Box Diagram (FBD), CAN bus system, comfort systems, lighting, power accessories.
Climate Control:
Automatic climate control (THERMATIC/THERMOTRONIC), refrigerant system, A/C compressor, evaporator, heater core, blower motor, flap actuators.
Infotainment:
COMAND APS system (if equipped), audio system, navigation, Bluetooth connectivity, speaker replacement, head unit diagnostics.
Body And Trim:
Interior and exterior trim removal/installation, door panels, dashboard, bumpers, body panels, door mechanisms, glass replacement.
Safety Systems:
Airbag system (SRS), seat belt pre-tensioners, occupant restraint system diagnostics, sensor replacement.
Procedures Included
Maintenance:
Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid checks and changes (coolant, brake, power steering), brake pad and rotor replacement.
Diagnostics:
Troubleshooting charts, DTC (Diagnostic Trouble Code) lookup, systematic diagnostic procedures for all major systems using MB Star diagnostic tools.
Repair:
Component removal and installation, engine rebuild procedures, transmission overhaul, suspension component replacement, electrical component repair.
Calibration:
Steering angle sensor calibration, suspension component alignment, parking brake calibration.
Software Updates:
ECM, TCM, and other control module programming and software updates (requires diagnostic hardware).
Technical Depth
Depth:
Factory-level diagnostic and repair procedures, including torque specifications, specialized tool requirements, and wiring schematics.
📊 Manual Specifications
File Format
File Format Details:
Proprietary Mercedes-Benz diagnostic software format (e.g., XENTRY/DAS components) or a well-structured PDF with searchable text and interactive diagrams.
Print Quality
Print Quality:
N/A (Digital Software)
Binding Type
Binding Type:
N/A (Digital Software)
Paper Type
Paper Type:
N/A (Digital Software)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M272 (Gasoline), OM642 (Diesel)
Engine Type Gas:
3.0L V6 SOHC 24-valve (M272)
Engine Type Diesel:
3.2L V6 Turbocharged Diesel (OM642)
Performance
Horsepower Gas:
Approx. 228 hp @ 6000 rpm (M272)
Torque Gas:
Approx. 221 lb-ft @ 3000-5250 rpm (M272)
Horsepower Diesel:
Approx. 208 hp @ 4000 rpm (OM642)
Torque Diesel:
Approx. 384 lb-ft @ 1600-2800 rpm (OM642)
Fuel System
Fuel Delivery Gas:
Sequential Electronic Fuel Injection (SEFI)
Fuel Delivery Diesel:
Common Rail Direct Injection (CRDI), Turbocharged
Emission Controls:
Catalytic converters, EGR (diesel), DPF (diesel on some models/markets), secondary air injection (gasoline).
🔧 Transmission
Standard
Transmission Type:
722.6 5-Speed Automatic (5G-TRONIC)
Optional
Optional Transmission:
N/A for E320, 722.9 7-Speed Automatic (7G-TRONIC) was standard on higher engine variants like E350, E500.
Features
Transmission Features:
Driver-adaptive shift programs (Comfort, Sport), manual shifting mode (Tiptronic), torque converter lock-up clutch.
Fluid Specs
Transmission Fluid Type:
MB Approved ATF 236.12 or 236.14 (e.g., Mobil ATF 134, Pentosin ATF1)
Fluid Capacity
Transmission Fluid Capacity:
Approx. 7.5 - 9.0 Liters (with torque converter replacement)
📐 Dimensions
Exterior
Length:
Approx. 191.7 inches (4870 mm)
Width:
Approx. 71.7 inches (1820 mm)
Height:
Approx. 57.1 inches (1450 mm)
Wheelbase:
Approx. 112.4 inches (2854 mm)
Weights
Curb Weight:
Approx. 3700 - 3900 lbs (1678 - 1769 kg) depending on engine and options
🛡️ Safety Features
Ratings
NHTSA Rating:
Typically received 5-star ratings in frontal and side crash tests from NHTSA for this generation.
IIHS Rating:
Likely achieved 'Good' ratings in IIHS crash tests, including moderate overlap frontal and side impact.
Active Features
Active Safety:
ABS, ESP (Electronic Stability Program), ASR (Anti-Slip Regulation), Brake Assist (BAS), Tire Pressure Monitoring System (TPMS).
Passive Features
Passive Safety:
Front airbags, side airbags, curtain airbags, active front head restraints, three-point seat belts with pre-tensioners and belt-force limiters.
Advanced Features
Advanced Safety:
Optional: DISTRONIC cruise control, PARKTRONIC parking assist, Bi-Xenon headlamps with cornering illumination.
💡 Technology Features
Infotainment
Infotainment System:
COMAND APS (Cockpit Management and Navigation) with 6.5-inch display, CD/DVD changer, AM/FM radio, optional SiriusXM satellite radio.
Connectivity:
Bluetooth hands-free interface, optional Media Interface for iPod/USB connectivity.
Driver Assistance
Driver Assistance Features:
Optional DISTRONIC adaptive cruise control, optional PARKTRONIC parking sensors, optional backup camera, optional lane keeping assist (Lane Tracking Package).
Comfort Features
Comfort Tech:
Keyless-Go (push-button start), powered front seats with memory, heated and ventilated front seats (optional), panoramic sunroof (optional), dual-zone automatic climate control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first (or based on Mercedes-Benz Flexible Service System - FSS).
Major Service Intervals:
Major services (e.g., spark plugs, transmission fluid, coolant) typically around 40,000-60,000 miles, detailed in service bulletins.
Fluid Specifications
Engine Oil Type:
SAE 0W-40 or 5W-40, meeting MB 229.5 or MB 229.51 specifications.
Coolant Type:
MB Approved Antifreeze/Coolant Concentrate (e.g., ZEREX G5, Pentofrost SF) mixed 50/50 with distilled water. MB Part # Q10300001.
Brake Fluid Type:
DOT 4 PLUS (MB Approved hydraulic fluid) - MB Part # Q13700002.
Known Issues
Common Issues:
M272 engine: Balance shaft sprocket wear leading to timing chain issues (addressed in later production years/revisions), intake manifold flap actuator failure. OM642 engine: Diesel Particulate Filter (DPF) clogging, glow plug issues, turbocharger oil supply line leaks. Common across models: SAM unit corrosion, electronic module failures, suspension component wear (bushings, air springs if equipped), SBC hydraulic unit lifespan issues (less common on facelift W211).
Filter Part Numbers
Oil Filter Part Number:
Mann-Filter HU 719/7x, Mahle OX 157/1D
Air Filter Part Number:
Mann-Filter C 26 005/1, Mahle LX 1024
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long-standing reputation for engineering excellence, safety, luxury, and durability dating back to the late 19th century.
Model Evolution
E Class Lineage:
The E-Class represents the core executive sedan lineup of Mercedes-Benz, with roots tracing back to models like the 'Ponton' sedans and the iconic W123/W124 generations.
Production
Generation:
W211 generation (2002-2009), with a significant facelift in 2006. The 2009 model is the final year of this generation.
Assembly Location:
Primary assembly in Sindelfingen, Germany.
🏆 Awards & Recognition
Recognitions
Historical Awards:
While specific awards for the 2009 E320 may vary, the W211 E-Class generation generally received high marks for safety, build quality, and overall refinement from automotive publications.
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