Target Audience:
Owners of the 2009 Polaris Sportsman 500 ATV seeking to perform maintenance, repairs, and diagnostics.
Value Proposition:
Provides an inexpensive way to maintain the vehicle's working condition, offering significant savings compared to professional servicing.
Documentation Quality:
Highly detailed factory service manual with detailed illustrations and step-by-step instructions.
Completeness:
100% complete and intact.
Engine And Drivetrain:
Engine repair, transmission service, clutch operation, differential maintenance, final drive, driveline components.
Chassis And Suspension:
Front and rear suspension systems, steering, wheels, tires, shocks, A-arms, hubs.
Brakes And Controls:
Brake system (hydraulic, parking brake), throttle control, shifter mechanisms, hand controls.
Electrical And Ignition:
Ignition system, starter motor, charging system (stator, voltage regulator), lighting, battery, wiring diagrams, sensors, ECU.
Fuel And Exhaust:
Fuel tank, fuel pump, fuel lines, carburetor (or fuel injection system for specific variants), exhaust system.
Cooling System:
Radiator, fan, coolant, water pump, hoses.
Body And Frame:
Frame construction, body panels, fenders, racks, seat assembly.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication, spark plug service, brake fluid flush, coolant replacement.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, electrical system diagnostics, engine performance issues.
Repair And Rebuild:
Complete engine overhaul, transmission rebuild, suspension component replacement, brake caliper overhaul, electrical component repair.
Disassembly And Assembly:
Step-by-step instructions for complete vehicle disassembly and reassembly.
Diagnostic Capability:
Advanced diagnostics, including detailed wiring diagrams and fault code interpretation (if applicable).
Repair Scope:
Comprehensive, covering minor adjustments to complete engine and component rebuilds.
Detail Level:
Detailed illustrations and step-by-step instructions suitable for both DIY enthusiasts and professional mechanics.
Engine Type:
Single-cylinder, liquid-cooled, 4-stroke
Engine Displacement:
499cc (actual displacement may vary slightly by specific sub-model)
Bore X Stroke:
Specific dimensions required from manual for accuracy, but typical for this class of engine.
Valvetrain:
SOHC (Single Overhead Cam), 4 valves
Horsepower:
Approximately 26-30 HP (figures can vary based on tuning and emission standards; manual will provide exact specs).
Torque:
Specific torque figures required from manual; generally strong low-end torque for off-road use.
Fuel Delivery:
Likely carbureted for the 2009 model year (specific carburetor model and settings detailed in manual).
Fuel Type:
Unleaded gasoline
Cooling Method:
Liquid-cooled
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Transmission Options:
N/A for this specific model year and trim (CVT is standard).
Drive Modes:
High, Low, Neutral, Reverse, Park
Gear Reduction:
Primary and secondary clutch with belt drive, providing variable gear ratios.
Cv T Fluid Type:
Specific CVT fluid type and capacity will be detailed in the manual (e.g., Polaris AGL Synthetic Gearcase Lubricant or equivalent).
Length:
Specific dimensions required from manual, but generally around 81-83 inches.
Width:
Specific dimensions required from manual, but generally around 46-48 inches.
Height:
Specific dimensions required from manual, but generally around 47-49 inches.
Dry Weight:
Approximately 612 lbs (1350 kg) - specific to sub-models.
Ground Clearance:
Approximately 11.25 inches (28.6 cm) - specific to sub-models.
Front Rack Capacity:
Specific capacity required from manual, typically around 100 lbs.
Rear Rack Capacity:
Specific capacity required from manual, typically around 200 lbs.
Front Tire Size:
Commonly 25x8-12, but manual will specify exact sizes and recommended pressures.
Rear Tire Size:
Commonly 25x10-12, but manual will specify exact sizes and recommended pressures.
Wheel Bolt Pattern:
Standard ATV bolt pattern, details in manual.
Atv Safety Standards:
Adherence to relevant ATV safety standards will be assumed, specific certifications not detailed in product info.
Braking System:
Hydraulic disc brakes on all wheels, plus parking brake mechanism.
Engine Braking:
Integral engine braking provided by the CVT system.
Lighting:
Headlights, taillight, brake light.
Operator Controls:
Handlebar steering, thumb throttle, hand brake lever.
Engine Oil Change:
Every 50-100 hours or annually (refer to manual for precise intervals based on usage).
Air Filter Cleaning:
Regularly (e.g., every 20-30 hours) or as needed based on conditions; replacement at specified intervals.
Spark Plug Service:
At specified hours (e.g., every 100-200 hours) or annually.
Cv T Belt Inspection:
Regular inspection for wear and damage, replacement at recommended intervals or if damaged.
Engine Oil Type:
Specific SAE viscosity grade and API service classification for Polaris ATVs will be detailed in the manual (e.g., Polaris PS-4 Synthetic 5W-50).
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (specific brand and mixture ratio in manual).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (confirm exact type from manual).
Common Wear Items:
CVT belt wear, suspension bushings, wheel bearings, brake pad wear, starter solenoid failure (common across many ATVs and can be diagnosed with this manual).
Polarishistory:
Polaris Industries is a long-standing American manufacturer of powersports vehicles, known for its innovation and durability in ATVs, snowmobiles, and motorcycles.
Sportsman Lineage:
The Sportsman line has been a cornerstone of Polaris's ATV offerings, evolving over decades to incorporate new technologies and features focused on utility, comfort, and performance.
Manufacturing Location:
Typically manufactured in the United States by Polaris Industries.
