Subaru Legacy 2009 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 2009 Generation Generation Designation: Fifth Generation Codes Chassis Code: BM/BR 👋 Introduction Market Position Segment: Mid-size Sedan/Wagon, known for its standard...

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Legacy

Year:

Generation

Generation Designation:

Fifth Generation

Codes

Chassis Code:

BM/BR

👋 Introduction

Market Position

Segment:

Mid-size Sedan/Wagon, known for its standard Symmetrical All-Wheel Drive system.

Competitive Analysis

Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Mazda6, Ford Fusion.

Key Features

AWD Standard:

The hallmark feature of the Subaru Legacy, providing enhanced traction and stability in various weather conditions.

Horizontally Opposed Engine:

Subaru's signature Boxer engine contributes to a lower center of gravity, improving handling and reducing vibration.

📋 Manual Details

Coverage Areas

All Models Trims Engines:

Yes, covers all 2009 Subaru Legacy models, engine variants, trim levels, and transmission types.

Page Count

Estimated Page Count:

Approximately 2500-3500 pages (typical for a comprehensive workshop manual).

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system.

Drivetrain:

Manual and Automatic Transmissions, clutch system, AWD system (Symmetrical All-Wheel Drive), differentials, driveshafts.

Chassis:

Suspension (front and rear), steering system, braking system (ABS, EBD), wheel and tire specifications.

Electrical:

Wiring diagrams, starting and charging system, lighting system, instrument cluster, power windows, door locks, HVAC controls, audio system, SRS airbag system.

Body:

Body panels, doors, windows, exterior trim, interior trim, seats, HVAC ducting, body sealing.

Procedures Included

Maintenance:

Routine maintenance (oil changes, filter replacements, fluid checks), lubrication, inspection schedules.

Repair And Overhaul:

Detailed step-by-step repair procedures for all major mechanical and electrical components, including engine rebuilds, transmission overhauls, and suspension component replacement.

Troubleshooting:

Diagnostic procedures, fault codes (DTCs), symptom-based troubleshooting guides.

Specifications And Data:

Torque specifications, clearances, tolerances, fluid capacities, electrical specifications, diagnostic data.

Technical Depth

Depth:

Comprehensive. Covers everything from basic scheduled maintenance to full engine, transmission, and chassis overhauls, including detailed electrical system diagnostics.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, printable, searchable PDF.

Print Quality

Printability:

Designed for easy printing of individual sections or the entire manual.

Binding Type

Binding:

N/A (Digital PDF Format)

Paper Type

Paper Type:

N/A (Digital PDF Format)

⚙️ Engine Specifications

Primary Engine

Engine Options:

2.5L Naturally Aspirated EJ253 (SOHC/DOHC), 2.5L Turbocharged EJ255 (DOHC), 3.0L Naturally Aspirated EZ30D (DOHC - Limited trims/markets), 3.6L Naturally Aspirated EZ36D (DOHC - introduced mid-generation).

Performance 2.5I

Horsepower 2.5I:

Approx. 170-173 hp

Torque 2.5I:

Approx. 167-170 lb-ft

Performance 2.5Gt

Horsepower 2.5Gt:

Approx. 265 hp

Torque 2.5Gt:

Approx. 247 lb-ft

Performance 3.0R

Horsepower 3.0R:

Approx. 245 hp

Torque 3.0R:

Approx. 216 lb-ft

Fuel System

Type:

Electronic Fuel Injection (EFI) with sequential port injection.

Fuel Type

Octane Rating:

87 Octane (Regular Unleaded) for naturally aspirated models; 91 Octane (Premium Unleaded) recommended for 2.5GT Turbocharged model.

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission (TY756VR1AA or similar).

Optional

Transmission Type Optional:

5-speed Automatic Transmission (TG5D7CJCBA or similar) with SI-Drive.

Features

AWD System:

Symmetrical All-Wheel Drive system, with viscous coupling center differential (manual) or electronically controlled multi-plate transfer clutch (automatic).

Fluid Specifications

Manual Transmission Fluid:

Subaru Manual Transmission Gear Oil (API GL-5, SAE 75W-90) - Part No. K03043G2000 or equivalent.

Automatic Transmission Fluid:

Subaru ATF-HP (High Performance) - Part No. K0321C0000 or equivalent.

📐 Dimensions

Exterior Sedan

Length:

Approx. 187.2 inches (4755 mm)

Width:

Approx. 69.1 inches (1755 mm)

Height:

Approx. 57.7 inches (1465 mm)

Exterior Wagon

Length:

Approx. 189.2 inches (4805 mm)

Width:

Approx. 69.1 inches (1755 mm)

Height:

Approx. 59.1 inches (1500 mm)

Wheelbase

Wheelbase:

Approx. 107.1 inches (2720 mm)

Weights

Curb Weight:

Ranges from approx. 3300 - 3600 lbs (1500 - 1630 kg) depending on engine and transmission.

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

5-Star Driver, 5-Star Passenger

IIHS Side Impact Test:

IIHS Roof Strength:

Active Features

Brake Assist:

Electronic Stability Control:

Standard (Vehicle Dynamics Control - VDC)

Anti Lock Brakes:

Standard (4-wheel ABS)

Passive Features

Airbags:

Front dual-stage airbags, front side-impact airbags, side-curtain airbags (front and rear).

Seatbelts:

3-point height-adjustable front seatbelts with pretensioners, rear 3-point seatbelts.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD/MP3 audio system with auxiliary input. Optional premium audio system available on higher trims.

Navigation System:

Optional touch-screen navigation system available on select trims.

Driver Assistance

Cruise Control:

Standard adaptive cruise control on some models/trims.

Keyless Entry Start:

Available keyless access system with push-button start on higher trims.

Connectivity

Bluetooth:

Available Bluetooth hands-free connectivity for phone calls and audio streaming on select trims.

🔧 Maintenance

Service Intervals Oil

Oil Change Interval:

Every 3,750 miles or 6 months for severe driving conditions; 7,500 miles or 6 months for normal driving conditions (refer to owner's manual for specific guidance).

Service Intervals Filters

Air Filter Replacement:

Every 15,000 miles or 12 months.

Cabin Air Filter Replacement:

Every 15,000 miles or 12 months.

Service Intervals Fluids

Coolant Flush:

Every 30,000 miles or 24 months (Subaru Super Coolant is a long-life coolant).

Service Intervals Spark Plugs

Spark Plug Replacement:

Approx. 60,000 miles for iridium spark plugs.

Fluid Specifications Oil

Engine Oil Type:

SAE 0W-20 Synthetic (recommended by Subaru for most engines) or SAE 5W-30.

Engine Oil Capacity 2.5L:

Approx. 4.8 US quarts (4.6 liters)

Engine Oil Capacity 3.0L/3.6L:

Approx. 6.9 US quarts (6.5 liters)

Known Issues

Head Gaskets:

Less common on EJ253/EJ255 compared to earlier generations, but still a potential failure point, especially if maintenance is neglected. Monitor for coolant leaks.

Valve Cover Gaskets:

Can develop oil leaks over time, particularly on higher mileage vehicles.

Catalytic Converter:

Can become clogged or fail, especially with turbocharged models or if engine misfires occur.

Suspension Components:

Wear on ball joints, control arm bushings, and sway bar links can occur over time, leading to knocking noises or poor handling.

📚 Vehicle History

Brand Heritage

Subaru History:

Subaru Corporation, originally Fuji Heavy Industries, has a long history of aircraft manufacturing and automotive innovation since 1917 and 1953 respectively.

Model Evolution

Legacy Introduction:

The Subaru Legacy was introduced in 1989 as a successor to the Subaru Leone, positioned as a more upscale and performance-oriented vehicle.

Fifth Gen Debut:

The 2009 model year marked the debut of the fifth generation Legacy (BM/BR chassis), featuring a significant redesign with increased dimensions, a more refined interior, and revised powertrain options.

Production

Manufacturing Location:

Mainly manufactured in Subaru's Gunma Plant in Japan, with some models assembled in other international locations.

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

The 2009 Subaru Legacy achieved the IIHS Top Safety Pick award for its excellent performance in crash tests.

Ratings

Consumer Reports Reliability:

Generally rated as average to above average by Consumer Reports for reliability, with some model years receiving higher marks than others.