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2009 Suzuki LT-A500XP KingQuad Service Repair Manual 09

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This manual provides comprehensive service and repair information for the 2009 LT-A500XP KingQuad, a high-performance utility ATV designed for work, sport, and recreational trail riding. Known for renowned reliability, a...
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类型: Atv
厂商:
斯库: 123691
2009 Suzuki LT-A500XP KingQuad Service Repair Manual 09
This manual provides comprehensive service and repair information for the 2009 LT-A500XP KingQuad, a high-performance utility ATV designed for work, sport, and recreational trail riding. Known for renowned reliability, a powerful four-stroke, liquid-cooled, SOHC V-twin engine, and an advanced 4x4 system, the LT-A500XP offers robust performance and rider comfort. Its key features include a 493cc engine, automatic transmission with high/low range, and a comfortable suspension system, making it a competitive choice in its segment. This Service Repair Manual is an essential resource for owners and technicians alike, covering all aspects of maintenance, troubleshooting, and repair. It details procedures for the engine, suspension, driveline, brakes, transmission, steering, body, and electrical systems. The manual includes step-by-step instructions for regular maintenance, diagnostic procedures, and complete component overhauls, ensuring the vehicle remains in optimal condition. Its high-quality diagrams and clear instructions facilitate efficient and accurate servicing, from basic adjustments to complex repairs.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-A500XP KingQuad
Year:
2009
Model Code:
LT-A500XP
Codes
Vin Code Digit 4:
9
Vin Code Digit 10:
9
👋 Introduction
Market Position
Segment:
High-performance utility ATV (All-Terrain Vehicle).
Intended Use:
Work, sport, and recreational trail riding.
Competitive Analysis
Competitors:
Can-Am Outlander, Polaris Sportsman, Yamaha Grizzly, Kawasaki Brute Force.
Key Features
Vehicle Usp:
Suzuki's renowned reliability, powerful engine, advanced 4x4 system, and comfortable suspension.
Manual Value Proposition
Completeness:
Described as the 'most complete' service manual compiled.
Utility:
Essential for 'Do-It-Yourselfers' to service and repair their vehicle.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for 2009 Suzuki LT-A500XP KingQuad
Secondary Coverage:
Detailed instructions for maintenance, troubleshooting, and repair
Page Count
Estimated Pages:
Detailed within the manual (specific count not provided in product info)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, assembly, tuning, lubrication, cooling, fuel, ignition, and exhaust systems.
Suspension:
Front and rear suspension components, shock absorbers, springs, linkages, geometry, and adjustment procedures.
Driveline Axle:
Front and rear driveshafts, differentials, CV joints, wheel hubs, and axle maintenance.
Brake:
Hydraulic brake system, calipers, master cylinder, brake lines, pads, rotors, bleeding procedures, and adjustment.
Transmission Transaxle:
Automatic transmission, internal components, fluid change, operation, and troubleshooting.
Steering:
Steering column, tie rods, steering knuckles, rack and pinion, and adjustment procedures.
Body Accessories:
Body panels, seating, storage racks, lighting, electrical accessories, and trim components.
Electrical System:
Wiring diagrams, battery, charging system, ignition system, lighting, instruments, and auxiliary electrical components.
Procedures Included
Maintenance:
Regular scheduled maintenance, fluid changes, filter replacements, lubrication points, and pre-ride inspections.
Troubleshooting:
Diagnostic flowcharts, common problems and their solutions, error code interpretation (if applicable).
Repair:
Step-by-step disassembly, reassembly, and repair instructions for all major components and systems.
Diagnostics:
Detailed diagnostic procedures for identifying and resolving mechanical and electrical issues.
Technical Depth
Depth:
Comprehensive from basic adjustments to complete engine and drivetrain rebuilds.
Target Audience:
DIY mechanics and professional technicians.
📊 Manual Specifications
File Format
Quality:
High-quality diagrams and instructions.
Searchability:
Likely searchable if Adobe Reader's OCR capabilities are utilized effectively.
Print Quality
Printability:
All pages are printable.
Binding Type
Binding:
Digital (PDF format) - no physical binding.
Paper Type
Paper Type:
N/A (Digital file).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, SOHC, V-twin.
Displacement:
493cc (30.1 cubic inches).
Bore X Stroke:
72.0 mm x 60.0 mm (2.83 in x 2.36 in).
Compression Ratio:
9.3:1.
Performance
Horsepower Estimate:
Approximately 33-35 HP (specific dyno figures may vary).
Torque Estimate:
Approximately 30-32 lb-ft (specific dyno figures may vary).
Fuel System
Fuel Delivery:
Fuel Injection (FI).
Fuel Type:
Unleaded gasoline, 87 octane or higher.
Ignition
Ignition System:
Electronic ignition (CDI).
Lubrication
Oil Type:
Suzuki recommends a high-quality SAE 10W-40 API SG or higher motorcycle specific oil.
Oil Capacity:
Approximately 3.5 L (3.7 US qt) with filter change.
Cooling
Cooling System:
Liquid-cooled.
Coolant Type:
Suzuki Super Long Life Coolant (or equivalent ethylene glycol-based antifreeze with de-ionized water).
🔧 Transmission
Standard
Transmission Type:
Automatic (Torque Converter/CVT).
Drive System:
4WD with locking front differential.
Features
Gear Selection:
High/Low range, Neutral, Reverse, Park.
Final Drive:
Shaft drive.
📐 Dimensions
Exterior
Length:
83.1 inches (2110 mm).
Width:
47.0 inches (1195 mm).
Height:
49.8 inches (1265 mm).
Wheelbase:
50.4 inches (1280 mm).
Weights
Dry Weight:
657 lbs (298 kg).
Curb Weight Estimate:
Approximately 700-720 lbs (with fluids).
Towing Capacity:
600 kg (1322 lbs).
Rack Capacity Front:
99 lbs (45 kg).
Rack Capacity Rear:
176 lbs (80 kg).
Clearance
Ground Clearance:
10.2 inches (260 mm).
🛡️ Safety Features
Ratings
Atv Safety Considerations:
ATVs are not toys and require training and protective gear. This manual covers mechanical safety, not rider safety.
Active Features
Braking System:
Hydraulic disc brakes front and rear, sealed drum brake rear (parking brake).
Passive Features
Lighting:
Dual 35W headlights, 35W taillight/stoplight.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation: Speedometer, odometer, trip meter, fuel gauge, 4WD indicator, transmission indicator.
Driver Assistance
Driver Assistance Features:
Locking front differential for enhanced traction.
Connectivity
Connectivity:
N/A (No integrated digital connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 2000 km (1200 miles) or 6 months, whichever comes first (refer to manual for exact schedule).
Air Filter Cleaning:
Inspect every 1000 km (600 miles), clean or replace as needed. More frequent cleaning in dusty conditions.
Spark Plug Replacement:
Recommended every 6000 km (3600 miles) or as needed based on inspection.
Valve Clearance Check:
Recommended every 4000 km (2400 miles).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid:
Refer to manual for specific automatic transmission fluid (ATF) type, likely Suzuki's recommended fluid or equivalent.
Known Issues
Common Wear Items:
CV boots, brake pads, wheel bearings, tires, drive belts (CVT).
Potential Electrical Issues:
Corrosion on connectors, battery terminal issues, regulator/rectifier failures (common in many ATVs of this era).
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, Japan.
Model Evolution
Kingquad Lineage:
The KingQuad line is known for its robust performance and features, building on Suzuki's ATV legacy.
Lt A500Xp Context:
The 2009 model represents a mature iteration of Suzuki's larger displacement utility ATV, focusing on power and rider comfort.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Suzuki KingQuads are generally well-regarded for their performance, durability, and value in the utility ATV market.
Ratings
Consumer Ratings:
Positive reviews for engine power, suspension comfort, and overall reliability in its class.
Certifications
Manufacturing Standards:
Manufactured to meet Suzuki's stringent quality and safety standards.
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