Market Segment:
Lightweight adventure-touring motorcycle
Competitors:
Suzuki V-Strom 650, Honda CB500X, Yamaha Ténéré 700 (though T7 is later), Kawasaki KLR650 (previous generation)
Key Features:
Versatile platform for commuting, light touring, and unpaved roads; approachable ergonomics and power delivery.
Manual Value:
Essential for owners and independent mechanics to perform accurate diagnostics, maintenance, and repairs, saving on dealership costs and ensuring longevity of the vehicle.
Systems Covered:
General Information, Periodic Maintenance, Fuel System (DFI), Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Engine Top End Coverage:
Cylinder head removal and installation, valve clearance adjustment, camshaft inspection and timing, piston and cylinder inspection, valve stem seals.
Engine Lubrication System Coverage:
Oil pump inspection and replacement, oil strainer cleaning, oil pressure testing, oil cooler circuit (if applicable).
Crankshaft Transmission Coverage:
Gearbox disassembly and reassembly, gear inspection, bearing replacement, clutch basket and plates service, transmission shaft alignment.
Electrical System Coverage:
Wiring diagrams, starter motor testing, alternator charging system, ignition system diagnosis (CDI, coils, spark plugs), battery maintenance, lighting circuit troubleshooting, instrument cluster service, ABS system wiring and component location.
Procedures Included:
Diagnostic procedures, repair instructions, maintenance schedules, troubleshooting guides, component removal and installation, torque specifications, electrical system schematics, wiring diagrams
Fuel System Procedures:
DFI system diagnosis, throttle body synchronization, injector cleaning and testing, fuel pump removal and testing, fuel filter replacement.
Brake Procedures:
Brake pad replacement, caliper disassembly and cleaning, master cylinder service, brake bleeding procedures (including ABS bleeding), rotor inspection and replacement, brake hose replacement.
Suspension Procedures:
Front fork oil replacement, fork seal replacement, spring inspection, rear shock absorber inspection and adjustment, linkage bearing service.
Steering Procedures:
Steering bearing inspection and lubrication, handlebar replacement, steering head adjustment.
Technical Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and complete engine rebuilds, as used by professional technicians.
Diagnostic Capabilities:
Provides diagnostic flowcharts and fault codes (if applicable via KDS system, though manual covers manual diagnosis primarily) for systematic problem-solving.
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 8-valve parallel-twin
Bore X Stroke:
83.0 x 60.0 mm
Compression Ratio:
11.3:1
Horsepower:
Approx. 64 hp @ 8,000 rpm (claimed)
Torque:
Approx. 45 lb-ft @ 7,000 rpm (claimed)
Fuel Injection:
DFI (Digital Fuel Injection) with two 38mm throttle bodies
Fuel Type:
Unleaded gasoline
Lubrication System:
Forced lubrication, wet sump
Oil Type Specification:
API SG, SH, SJ, SL or SM, SAE 10W-40 (Refer to manual for precise viscosity based on temperature)
Oil Capacity W Filter Change:
Approx. 2.4 L (2.5 US qt)
Oil Filter Part Number:
Kawasaki 16099-004 or equivalent aftermarket (e.g., Hiflofiltro HF101)
Cooling Medium:
Ethylene Glycol (50%) and Water mixture
Infotainment System:
N/A (Basic instrumentation: speedometer, tachometer, odometer, trip meters, fuel gauge, clock, indicator lamps)
Driver Assistance Features:
ABS is the primary electronic rider aid. No other advanced electronic rider aids (like traction control) are present on these models.
Connectivity Features:
N/A
First Service Mileage:
600 miles (1,000 km) or 1 month (whichever comes first) - includes engine oil and filter change, inspection of all fasteners, chain adjustment, etc.
Major Service Mileage Intervals:
Every 3,750 miles (6,000 km) or 6 months for routine checks and fluid changes. Refer to manual for detailed schedule including valve clearance checks, spark plug replacement, etc., typically at 7,500 miles (12,000 km) or annually.
Coolant Type:
Kawasaki COOLANT or equivalent (50% mixture of ethylene glycol base and distilled water)
Common Issues And Checks:
Chain and sprockets wear, front fork seals (potential leaks), radiator fan operation, general fastener checks for vibration loosening, fuel pump relay sensitivity (model dependent).
Troubleshooting Guidance:
Manual provides detailed troubleshooting trees for electrical faults, fuel system issues, engine performance problems, and chassis component malfunctions.
