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Ford Figo 2010-2012 Full Service Repair Manual

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The Ford Figo, produced between 2010 and 2012, is a subcompact hatchback designed as an affordable and fuel-efficient urban car, primarily for emerging markets such as India and South Africa....
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Ford Figo 2010-2012 Full Service Repair Manual
The Ford Figo, produced between 2010 and 2012, is a subcompact hatchback designed as an affordable and fuel-efficient urban car, primarily for emerging markets such as India and South Africa. Built on the robust Ford Global B Platform, shared with the Ford Fiesta, the Figo offers reliable performance with typical engine options including 1.2L and 1.4L petrol variants, and a 1.4L diesel. Its practical 5-door body style, combined with Ford's heritage of accessible vehicles, positions it as a value-driven choice for budget-conscious buyers. This comprehensive English-language service repair manual provides extensive coverage for the Ford Figo (2010-2012). It details diagnosis, repair, and maintenance procedures for all major systems, including the engine, transmission, chassis, and electrical systems, offering step-by-step instructions, detailed diagrams, and precise technical specifications. The manual is designed to assist both professional technicians and DIY enthusiasts in performing everything from routine scheduled maintenance and fluid checks to complex engine rebuilds and electrical system troubleshooting, ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Ford
Model:
Figo
Year:
2010-2012
Generation
First Generation:
2010-2015 (India, South Africa)
Codes
Platform:
Ford Global B Platform (shared with Ford Fiesta Mk6)
👋 Introduction
Market Position
Segment:
Subcompact hatchback (B-segment)
Target Audience:
Budget-conscious car buyers in developing markets
Competitive Analysis
Key Competitors:
Hyundai i10, Maruti Suzuki Swift, Volkswagen Polo (in its primary markets)
Key Features
Vehicle Positioning:
Affordable, fuel-efficient urban car offering good value
📋 Manual Details
Coverage Areas
Primary Markets:
India, South Africa (and other emerging markets)
Page Count
Estimated Page Count:
Extensive (as indicated by 'detailed' and 'everything you will ever need')
Manual Type
Manual Type:
Full Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Diagnosis, repair, maintenance, rebuild
Transmission:
Diagnosis, repair, maintenance
Electrical System:
Troubleshooting, wiring diagrams, repair
Chassis:
Suspension, steering, brakes
Body And Frame:
Repair and refurbishment
Fuel System:
Diagnosis, repair, fuel pump, injectors, lines
Cooling System:
Radiator, thermostat, water pump, hoses, fans
Exhaust System:
Muffler, catalytic converter, pipes, sensors
Steering System:
Power steering pump, rack and pinion, tie rod ends
Suspension System:
Shock absorbers, struts, springs, control arms, bushings
Brake System:
Pads, rotors, calipers, master cylinder, ABS components (if equipped)
Body Electrical:
Lighting, wipers, horn, power windows, door locks, mirrors
HVAC System:
Air conditioning, heating, blower motor, controls
Powertrain Control Module:
PCM diagnosis and programming (if supported by the manual)
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks, component replacement
Diagnostics:
Comprehensive diagnostic procedures, fault finding
Repair:
Step-by-step repair instructions for all major systems
Rebuild:
Engine and transmission rebuild procedures
Timing Belt Replacement:
Detailed procedure for timing belt replacement (if applicable to specific engine variant)
Engine Overhaul:
Comprehensive steps for engine disassembly, inspection, and reassembly
Transmission Overhaul:
Detailed procedures for manual and automatic transmission disassembly, repair, and reassembly
Wiring Diagrams:
Detailed, color-coded wiring diagrams for all electrical systems
Technical Depth
Depth:
Professional technician level, with explanations for DIY mechanics
Torque Specifications:
Precise torque values for all fasteners
Diagnostic Trouble Codes:
Listing of DTCs and their interpretations, along with diagnostic flowcharts
Illustrations:
High-quality illustrations, drawings, and photos for each step and component
📊 Manual Specifications
File Format
Compatibility:
All versions of Windows & Mac
Searchability:
Likely text-searchable PDF, enabling quick information retrieval
Print Quality
Printability:
Full printable pages
Binding Type
Binding Type:
Digital (downloadable, burnable to CD-ROM)
Paper Type
Paper Type:
Not applicable (digital format)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinRAR (for decompression)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Typically offered with 1.2L and 1.4L petrol engines, and a 1.4L diesel engine in various markets.
Performance
Petrol Engine Output Example:
1.4L Duratec: ~94-96 hp @ 6000-6300 rpm, ~125-127 Nm @ 4000-4500 rpm (specific outputs vary by market and tune)
Fuel System
Fuel Injection:
Electronic Fuel Injection (EFI) / Multi-point Fuel Injection (MPI)
Engine Options
Engine Code Example Petrol:
1.4L Duratec: Primarily the UAAP or UDAA engine codes.
Engine Code Example Diesel:
1.4L TDCi: Often the F6JA or F6JB engine codes.
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission
Optional
Automatic Transmission:
Optional 4-speed automatic transmission available on select models/markets.
Features
Clutch Type:
Hydraulically actuated diaphragm spring clutch
📐 Dimensions
Exterior
Body Style:
5-door hatchback
Length Approx:
3950 mm
Width Approx:
1650 mm
Height Approx:
1490 mm
Weights
Curb Weight Approx:
1040-1150 kg (depending on engine and trim)
🛡️ Safety Features
Ratings
Global Ancap Rating:
Not rated by Global NCAP for the 2010-2012 models. Later models (2017 onwards) achieved 4 stars.
Active Features
ABS:
Available on higher trims/optional
Esp:
Generally not available on models covered by this manual.
Passive Features
Airbags:
Driver and front passenger airbags standard on most trims; side airbags generally unavailable.
💡 Technology Features
Infotainment
Audio System:
Basic 2-DIN or single-DIN audio systems with CD player, FM/AM radio, and AUX input. Bluetooth and USB may be available on higher trims.
Driver Assistance
Parking Sensors:
Optional on some higher-spec models.
Connectivity
Bluetooth:
Available on select higher trims for hands-free calling.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically every 10,000 km or 12 months, whichever comes first (refer to manual for specific grade).
Air Filter Replacement:
Recommended every 20,000 km or as needed based on operating conditions.
Spark Plug Replacement:
Recommended every 40,000 km or as per service schedule.
Fluid Specifications
Engine Oil Grade:
API SN/SM or ACEA A3/B4 certified, SAE 5W-20 or 5W-30 recommended (refer to manual for precise specification).
Coolant Type:
Ford Super Plus Premium coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific type).
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 or 80W-90 (refer to manual for specific fill quantity)
Transmission Fluid Type Automatic:
Ford MERCON LV or equivalent (refer to manual for specific fill quantity)
Known Issues
Common Wear Items:
Clutch wear, suspension components (bushings, ball joints), brake pads, spark plugs.
Potential Electrical Quirks:
Intermittent issues with power windows, central locking, or warning lights can occur with age and mileage.
📚 Vehicle History
Brand Heritage
Ford Heritage:
Ford has a long history of producing reliable and accessible vehicles globally.
Model Evolution
Figo Introduction:
The Figo was developed by Ford India based on the global Fiesta platform but with significant localization for emerging markets.
Production
Manufacturing Location:
Primarily manufactured at Ford's plant in Sanand, Gujarat, India.
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