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Ford Figo 2010-2012 Complete Service Repair Manual

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The Ford Figo, produced from 2008 to 2015, is a subcompact vehicle designed for urban environments, emphasizing practicality, fuel efficiency, and value. Built on the robust B308 platform, shared with...
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Ford Figo 2010-2012 Complete Service Repair Manual
The Ford Figo, produced from 2008 to 2015, is a subcompact vehicle designed for urban environments, emphasizing practicality, fuel efficiency, and value. Built on the robust B308 platform, shared with other notable Ford and Volvo models, the Figo offers competent handling and a surprisingly spacious interior for its class. Its 1.6L Sigma Ti-VCT engine delivers reliable performance, making it a sensible choice for daily commuting and general transportation. The Figo's design philosophy centers on providing an affordable yet well-engineered option, evidenced by its positive market reception and accolades such as the Indian Car of the Year award in 2011. This comprehensive workshop and body repair manual provides detailed guidance for maintaining and servicing the Ford Figo (WXGA series). It covers all essential mechanical systems, including the engine, transmission, brakes, suspension, steering, and electrical systems, along with extensive body repair procedures for panels, frame, glass, and interior/exterior trim. The manual is designed to assist owners, technicians, and mechanics with routine maintenance, diagnostics, troubleshooting, and major component overhauls, ensuring the longevity and optimal performance of the vehicle. Its highly searchable format offers clear instructions and technical specifications for all repair and maintenance tasks.
🏷️ Basic Information
Identification
Make:
Ford
Model:
Figo
Model Generation:
First Generation (2008-2015)
Codes
Production Code Series:
WXGA
Platform Code:
B308 (shared with Mazda 2, Volvo S40/V50, Ford Focus)
👋 Introduction
Market Position
Market Segment:
Subcompact hatchback and sedan (primarily targeted at emerging markets like India, South Africa, and Mexico).
Competitive Analysis
Key Competitors:
Hyundai i10, Maruti Suzuki Swift, Volkswagen Polo, Chevrolet Beat/Spark, Toyota Etios.
Key Features
Design Philosophy:
Practical, affordable, fuel-efficient urban car with a focus on value for money.
Interior Space:
Surprisingly spacious for its class, particularly in the rear seat.
Driving Dynamics:
Competent handling and a comfortable ride, benefiting from Ford's global platform engineering.
📋 Manual Details
Coverage Areas
Mechanical Coverage:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Fuel System, Cooling System, Exhaust System, Electrical System
Body Coverage:
Body Panel Repair, Frame Repair, Glass Replacement, Interior Trim, Exterior Trim, Paint and Corrosion Protection
Page Count
Workshop Manual Pages:
~1500-2000 (estimated, typical for comprehensive workshop manual)
Body Repair Manual Pages:
~200-300 (estimated, typical for body repair procedures)
Manual Type
Workshop Manual Type:
Workshop Service Repair Manual
Body Repair Manual Type:
Body Repair Procedures Manual
Language
Language:
English
Format
Download Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
1.6L Sigma Ti-VCT DOHC (Inline-4), Engine Mechanical, Lubrication System, Cooling System, Fuel & Emissions Control, Ignition System, Starting & Charging System, Engine Management (ECU/PCM), Diagnostics
Transmission Systems:
5-Speed Manual Transmission (MTX75), Clutch System, Gearbox Overhaul, Drivetrain Components (CV joints, driveshafts)
Brake Systems:
Front Disc Brakes, Rear Drum Brakes, ABS (Anti-lock Braking System), Parking Brake
Suspension Steering:
Front MacPherson Struts, Rear Torsion Beam Axle, Power Assisted Steering (EPAS), Steering Column, Wheel Alignment
Electrical Systems:
Battery, Charging System, Lighting System, Wipers & Washers, Horn, Instrumentation, Power Distribution, Body Control Modules (BCM), Audio System, Air Conditioning (HVAC)
Procedures Included
Routine Maintenance:
Oil and Filter Change, Air Filter Replacement, Spark Plug Replacement, Coolant Flush, Brake Fluid Flush, Belt Inspection and Replacement
Repair Procedures:
Engine Overhaul, Transmission Rebuild, Clutch Replacement, Brake Pad/Shoe Replacement, Shock Absorber/Strut Replacement, CV Joint Replacement, Alternator/Starter Replacement, Radiator Replacement
Body Repair Procedures:
Panel Straightening, Dent Removal, Replacement of Body Panels (fenders, doors, hood, trunk lid), Glass Replacement, Bumper Repair/Replacement, Chassis Alignment
Diagnostics Troubleshooting:
Diagnostic Trouble Codes (DTCs) interpretation, Symptom-based troubleshooting, Electrical circuit testing, Mechanical component testing
Technical Depth
Depth Of Coverage:
Comprehensive: Covers all aspects from routine maintenance and adjustments to complete component overhauls and diagnostic procedures. Detailed diagrams and specifications are provided.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or entire sections.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchability:
Fully searchable text for quick access to specific information.
⚙️ Engine Specifications
Primary Engine
Engine Code:
Sigma (Duratec/Ti-VCT)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1.6 Liters (1596 cc)
Performance
Horsepower Output:
Approximately 100-105 PS (98.6-103.5 bhp) @ 6000-6500 rpm
Torque Output:
Approximately 140-145 Nm (103-107 lb-ft) @ 3500-4000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Sequential Port Injection
Fuel Type:
Unleaded Gasoline
Engine Management
Engine Control Unit:
Ford VCM (Vehicle Communication Module) compatible diagnostics
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (MTX75)
Optional
Optional Transmission:
N/A (for this specific model year range, predominantly manual)
Features
Clutch Type:
Hydraulically actuated, single dry plate
Gear Ratios:
Specific ratios available within the manual for detailed analysis.
Fluid Specifications
Transmission Fluid Type:
Refer to manual for specific API GL-4/GL-5 rated gear oil, e.g., Motorcraft XYZ or equivalent.
📐 Dimensions
Exterior
Length:
Approx. 3950 mm (155.5 in)
Width:
Approx. 1700 mm (66.9 in)
Height:
Approx. 1500 mm (59.1 in)
Wheelbase:
Approx. 2450 mm (96.5 in)
Cargo
Boot Capacity Hatchback:
Approx. 257 liters (9.1 cu ft)
Boot Capacity Sedan:
Approx. 445 liters (15.7 cu ft)
Weights
Curb Weight:
Approx. 1000-1050 kg (2205-2315 lbs), depending on body style and trim.
Gross Vehicle Weight Rating:
Refer to VIN plate for specific GVWR.
Tires Wheels
Wheelbase:
175/65 R14 or 185/60 R14
Bolt Pattern:
4x108 mm
Center Bore:
63.4 mm
🛡️ Safety Features
Ratings
Global Ncaps Rating:
Likely achieved a 3-star or 4-star rating in some market-specific NCAP tests (e.g., Global NCAP India).
Active Features
ABS:
Optional on lower trims, standard on higher trims.
Ebs:
Electronic Brake-force Distribution (EBD) often paired with ABS.
Passive Features
Airbags:
Driver and front passenger airbags standard on most trims.
Seatbelts:
3-point front seatbelts with pre-tensioners, 3-point rear seatbelts (may include a lap belt in the center rear seat on some versions).
Child Seat Anchors:
ISOFIX mounting points in the rear seats (availability may vary by market/trim).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player, MP3 playback, and auxiliary input. Higher trims may feature USB connectivity.
Speaker Configuration:
Typically 4 speakers (2 front, 2 rear) on base models.
Driver Assistance
Cruise Control:
Rarely offered on this generation Figo, especially in its initial markets.
Connectivity
Bluetooth:
Limited availability, typically optional on higher trims for hands-free calling and audio streaming.
Climate Control
Air Conditioning:
Manual climate control system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,200 miles) or 12 months, whichever comes first.
Air Filter Replacement:
Every 20,000 km (12,500 miles) or as needed based on driving conditions.
Spark Plug Replacement:
Approximately 40,000 km (25,000 miles) for standard plugs, or 80,000-100,000 km for iridium/platinum plugs (verify in manual).
Coolant Replacement:
Initial replacement at 100,000 km (62,000 miles) or 5 years, then every 50,000 km (31,000 miles) or 2-3 years thereafter (using Ford Super Plus coolant or equivalent).
Fluid Specifications
Engine Oil Type:
Refer to manual; typically 5W-20 or 5W-30 synthetic/semi-synthetic engine oil meeting API SN/SM or ILSAC GF-4/GF-5 specifications. Example: Motorcraft SAE 5W-20 Synthetic Blend.
Engine Oil Capacity:
Approx. 4.0 - 4.3 liters (4.2 - 4.5 US quarts) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Ford specified power steering fluid or equivalent.
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, brake pads/discs, exhaust components.
Potential Electrical Issues:
Occasional reports of minor electrical gremlins, often related to sensors or wiring harnesses.
Engine Performance Notes:
The 1.6L Sigma engine is generally reliable but can be sensitive to maintenance, particularly oil quality and timely replacement.
📚 Vehicle History
Brand Heritage
Ford Small Car Legacy:
Ford has a long history of producing successful small cars, including the Fiesta and Escort.
Model Evolution
Figo Origins:
Developed based on the second-generation Ford Fiesta platform (global Ford B3 platform), adapted for specific emerging market requirements. Launched in India in 2010.
Production
Manufacturing Location:
Primarily manufactured in India (Chennai) for the Indian market and other export markets. Also produced in other Ford assembly plants in regions like South Africa.
Production Years Covered:
2010, 2011, 2012
🏆 Awards & Recognition
Recognitions
Indian Car Of The Year:
The Ford Figo was awarded the 'Indian Car of the Year' (ICOTY) for 2011.
Ratings
Customer Satisfaction:
Generally received positive feedback for its spaciousness, handling, and value proposition in its target markets.
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