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Kawasaki VERSYS KLE650 2010-2012 Repair Service Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: Versys Model Code: KLE650 Year: 2010-2012 Generation Generation Code: First Generation (2006-2014) 👋 Introduction Market Position Segment: Middleweight Adventure Sport Touring Motorcycle Target...
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类型: Motorcycle
厂商:
Kawasaki
斯库: 54977
标签: 2010 2011 2012 Kawasaki KLE650 Motorcycle Motorcycles VERSYS
Kawasaki VERSYS KLE650 2010-2012 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Versys
Model Code:
KLE650
Year:
2010-2012
Generation
Generation Code:
First Generation (2006-2014)
👋 Introduction
Market Position
Segment:
Middleweight Adventure Sport Touring Motorcycle
Target Audience:
Riders seeking a versatile motorcycle for commuting, touring, and light off-road use.
Competitive Analysis
Key Competitors Era:
Yamaha TDM series, Honda VFR800X Crossrunner, Suzuki V-Strom 650 (though often positioned slightly differently).
Key Features
Versatility:
Combines sportbike ergonomics with adventure touring capabilities, suitable for various riding conditions.
Engine Type:
Parallel-twin, liquid-cooled engine known for its torquey and flexible power delivery.
Suspension:
Long-travel suspension for comfortable riding over varied surfaces.
Ergonomics:
Upright riding position, adjustable windscreen for rider comfort.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Maintenance, and Troubleshooting
Vehicle Variants Covered:
All Models, Engines, Trim, and Transmission Types
Page Count
Estimated Page Count:
Hundreds of pages (as per description)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission
Chassis Systems:
Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System, Wiring Diagrams, Troubleshooting Electrical Issues
Procedures Included
Maintenance Procedures:
Routine maintenance, fluid changes, filter replacements, adjustments
Repair Procedures:
Disassembly, assembly, cleaning, reinstallation of components, detailed step-by-step repair instructions
Diagnostic Procedures:
Troubleshooting common issues, diagnostic charts, electrical system diagnostics
Technical Depth
Depth:
Professional-grade, comprehensive, covering all aspects from basic maintenance to in-depth repair and diagnostics
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
Zoom IN/OUT enabled
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 8-valve, parallel-twin
Displacement:
649 cc
Bore X Stroke:
83.0 x 60.0 mm
Compression Ratio:
11.5:1
Performance
Horsepower:
Approximately 70-72 HP @ 8,000 rpm (claimed, may vary slightly by region/emission standards)
Torque:
Approximately 48-50 lb-ft @ 7,000 rpm (claimed, may vary slightly)
Fuel System
Fuel Delivery:
Fuel injection, Keihin (dual throttle bodies)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approximately 19 liters (5.0 US gal)
🔧 Transmission
Standard
Type:
6-speed, constant mesh
Clutch Type:
Wet, multi-disc
Features
Final Drive:
Sealed chain
📐 Dimensions
Exterior
Length:
Approximately 2,195 mm (86.4 in)
Width:
Approximately 840 mm (33.1 in)
Height:
Approximately 1,220 mm (48.0 in)
Weights
Curb Weight:
Approximately 211 kg (465 lbs)
🛡️ Safety Features
Ratings
ABS Availability:
Optional on some models/markets for these years.
Active Features
Braking System:
Dual 300mm petal discs with 2-piston calipers (front), Single 250mm petal disc with 1-piston caliper (rear)
Passive Features
Frame Construction:
High-tensile steel backbone frame
💡 Technology Features
Infotainment
Dashboard:
Digital LCD instrument cluster with analog tachometer. Includes speedometer, odometer, trip meters, fuel gauge, clock, and indicator lights.
Lighting:
Halogen headlights
Driver Assistance
ABS:
Available as an option on certain configurations.
Connectivity
Accessory Power:
Pre-wiring for accessory power outlets may be present, requiring proper installation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically every 6,000-7,500 miles or 12 months)
Valve Clearance Check:
Refer to manual (typically around 24,000 km / 15,000 miles for first check)
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or SH, JASO MA (refer to manual for exact specifications)
Engine Oil Capacity:
Refer to manual (approx. 2.7 L with filter change)
Coolant Type:
Ethylene glycol based coolant (50% solution with distilled water)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals due to long travel suspension.
Electrical Quirks:
Some owners have reported minor electrical issues, often related to accessory wiring or regulator/rectifier failures over time (though not specific to all units).
Technical Tips
Chain Maintenance:
Regular cleaning, lubrication, and adjustment of the drive chain is crucial for longevity and performance.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries, Ltd. is a long-standing Japanese manufacturer with a rich history in motorcycles, aerospace, and heavy engineering.
Model Evolution
Versys Introduction:
The Versys was introduced in 2006 as a more road-biased, agile motorcycle with adventure-styling cues, targeting a niche in the market.
Kle650 Updates 2010:
Minor styling updates and possibly ECU remapping for emissions/performance for the 2010 model year, building on the successful first generation.
🏆 Awards & Recognition
Recognitions
Market Perception:
Generally well-regarded for its value, versatility, and practical performance in the middleweight adventure-sport category.
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