The Kawasaki Versys (model code KLE650) produced between 2010 and 2012 represents a versatile middleweight adventure sport touring motorcycle. This model is engineered for riders seeking a capable machine for a variety of uses, including commuting, long-distance touring, and light off-road excursions. Its design blends sportbike ergonomics with adventure touring capabilities, featuring a parallel-twin, liquid-cooled engine renowned for its flexible and torquey power delivery. Key characteristics include long-travel suspension for enhanced comfort over diverse surfaces, an upright riding position, and an adjustable windscreen, all contributing to rider convenience and control in various riding conditions.
This comprehensive workshop repair service manual provides detailed guidance for the service, maintenance, and troubleshooting of the Kawasaki Versys KLE650. It covers all models, engines, trims, and transmission types, offering professional-grade information across numerous systems. Within its extensive pages, you will find in-depth procedures for engine systems, chassis components, and electrical systems, along with routine maintenance tasks, fluid changes, and detailed step-by-step repair instructions. The manual also includes diagnostic charts and troubleshooting guides for common issues, empowering owners and technicians to effectively maintain and repair the vehicle, ensuring optimal performance and longevity.
Generation Code:
First Generation (2006-2014)
Segment:
Middleweight Adventure Sport Touring Motorcycle
Target Audience:
Riders seeking a versatile motorcycle for commuting, touring, and light off-road use.
Key Competitors Era:
Yamaha TDM series, Honda VFR800X Crossrunner, Suzuki V-Strom 650 (though often positioned slightly differently).
Versatility:
Combines sportbike ergonomics with adventure touring capabilities, suitable for various riding conditions.
Engine Type:
Parallel-twin, liquid-cooled engine known for its torquey and flexible power delivery.
Suspension:
Long-travel suspension for comfortable riding over varied surfaces.
Ergonomics:
Upright riding position, adjustable windscreen for rider comfort.
Primary Coverage:
Service, Maintenance, and Troubleshooting
Vehicle Variants Covered:
All Models, Engines, Trim, and Transmission Types
Estimated Page Count:
Hundreds of pages (as per description)
Type:
Workshop Repair Service Manual
Engine Systems:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission
Chassis Systems:
Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System, Wiring Diagrams, Troubleshooting Electrical Issues
Maintenance Procedures:
Routine maintenance, fluid changes, filter replacements, adjustments
Repair Procedures:
Disassembly, assembly, cleaning, reinstallation of components, detailed step-by-step repair instructions
Diagnostic Procedures:
Troubleshooting common issues, diagnostic charts, electrical system diagnostics
Depth:
Professional-grade, comprehensive, covering all aspects from basic maintenance to in-depth repair and diagnostics
Printability:
Full Printable
Zoom Capability:
Zoom IN/OUT enabled
Binding Type:
Digital Download (No physical binding)
Paper Type:
N/A (Digital)
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader, WinZip
Operating Systems:
All Versions of Windows & Mac
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 8-valve, parallel-twin
Bore X Stroke:
83.0 x 60.0 mm
Compression Ratio:
11.5:1
Horsepower:
Approximately 70-72 HP @ 8,000 rpm (claimed, may vary slightly by region/emission standards)
Torque:
Approximately 48-50 lb-ft @ 7,000 rpm (claimed, may vary slightly)
Fuel Delivery:
Fuel injection, Keihin (dual throttle bodies)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approximately 19 liters (5.0 US gal)
Type:
6-speed, constant mesh
Clutch Type:
Wet, multi-disc
Final Drive:
Sealed chain
Length:
Approximately 2,195 mm (86.4 in)
Width:
Approximately 840 mm (33.1 in)
Height:
Approximately 1,220 mm (48.0 in)
Curb Weight:
Approximately 211 kg (465 lbs)
ABS Availability:
Optional on some models/markets for these years.
Braking System:
Dual 300mm petal discs with 2-piston calipers (front), Single 250mm petal disc with 1-piston caliper (rear)
Frame Construction:
High-tensile steel backbone frame
Dashboard:
Digital LCD instrument cluster with analog tachometer. Includes speedometer, odometer, trip meters, fuel gauge, clock, and indicator lights.
Lighting:
Halogen headlights
ABS:
Available as an option on certain configurations.
Accessory Power:
Pre-wiring for accessory power outlets may be present, requiring proper installation.
Oil Change Interval:
Refer to manual (typically every 6,000-7,500 miles or 12 months)
Valve Clearance Check:
Refer to manual (typically around 24,000 km / 15,000 miles for first check)
Engine Oil Type:
SAE 10W-40 API SG or SH, JASO MA (refer to manual for exact specifications)
Engine Oil Capacity:
Refer to manual (approx. 2.7 L with filter change)
Coolant Type:
Ethylene glycol based coolant (50% solution with distilled water)
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals due to long travel suspension.
Electrical Quirks:
Some owners have reported minor electrical issues, often related to accessory wiring or regulator/rectifier failures over time (though not specific to all units).
Chain Maintenance:
Regular cleaning, lubrication, and adjustment of the drive chain is crucial for longevity and performance.
Kawasaki Legacy:
Kawasaki Heavy Industries, Ltd. is a long-standing Japanese manufacturer with a rich history in motorcycles, aerospace, and heavy engineering.
Versys Introduction:
The Versys was introduced in 2006 as a more road-biased, agile motorcycle with adventure-styling cues, targeting a niche in the market.
Kle650 Updates 2010:
Minor styling updates and possibly ECU remapping for emissions/performance for the 2010 model year, building on the successful first generation.
Market Perception:
Generally well-regarded for its value, versatility, and practical performance in the middleweight adventure-sport category.
