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2010-2012 Yamaha WR 250FB Repair Service WorkshopManual

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This manual covers the WR250F, a highly capable off-road competition motorcycle produced between 2010 and 2012. Engineered for demanding motocross and enduro riding, the WR250F is renowned for its potent...
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类型: Motorcycle
厂商:
斯库: 129927
2010-2012 Yamaha WR 250FB Repair Service WorkshopManual
This manual covers the WR250F, a highly capable off-road competition motorcycle produced between 2010 and 2012. Engineered for demanding motocross and enduro riding, the WR250F is renowned for its potent four-stroke engine, agile handling, and robust suspension system. The legacy in off-road performance is evident in this model, which offers a blend of power and reliability, making it a favored choice for enthusiasts seeking peak performance on challenging terrain. Its design prioritizes rider control and durability, reflecting a commitment to quality manufacturing and innovation in the powersports industry. This Factory Repair Service Workshop Manual in English provides comprehensive guidance for all aspects of the 2010-2012 WR250F. It details procedures for engine, drivetrain, chassis, electrical, and braking systems, including disassembly, assembly, inspection, testing, troubleshooting, and adjustments. The manual is structured to assist both experienced technicians and owners with maintenance and repair tasks, offering systematic troubleshooting guides and diagnostic capabilities. Its digital format ensures easy navigation, viewing, and printing of specific sections, enhancing its utility for maintaining the optimal performance and longevity of your WR250F.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
WR250F
Generation
Generation Years:
2010-2012
Codes
Model Code Suffix:
FB
👋 Introduction
Market Position
Vehicle Segment:
Off-road competition motorcycle, dual-sport capabilities.
Target Audience:
Motocross and enduro riders, off-road enthusiasts, dual-sport riders seeking capable performance.
Competitive Analysis
Key Competitors:
KTM EXC series, Honda CRF-X series, Kawasaki KLX series, Suzuki RM-Z/DR-Z series.
Key Features
Manual Advantage:
Provides at-a-glance service data in a 'General Information' section for experienced technicians, and detailed, step-by-step instructions for all skill levels.
Digital Format Benefit:
Easy to file, view, navigate, and print specific sections. Zoom functionality enhances clarity.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair and service for all aspects of the 2010-2012 Yamaha WR250F.
Page Count
Estimated Page Count:
Detailed page count not specified, but described as 'comprehensive' indicating substantial content.
Manual Type
Manual Type:
Factory Repair Service Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, inspection, repair, tuning, troubleshooting of internal and external components, lubrication system, cooling system.
Drivetrain Systems:
Clutch, transmission, gearbox, final drive, chain and sprockets.
Chassis Systems:
Frame, suspension (front forks, rear shock absorber), steering system, wheels, tires, bearings.
Electrical Systems:
Ignition system, lighting system, charging system, battery, wiring diagrams, troubleshooting electrical faults.
Braking Systems:
Front and rear brake systems, hydraulic lines, brake pads, discs, master cylinders, calipers.
Fuel System:
Fuel injection system (if applicable to specific FB model year), fuel pump, fuel lines, throttle body, injectors.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, fan.
Procedures Included
Disassembly And Assembly:
Step-by-step instructions for dismantling and reassembling all major vehicle systems and components, including detailed exploded views.
Inspection And Testing:
Procedures for inspecting wear and damage on parts, testing component functionality, and diagnosing common issues.
Troubleshooting:
Systematic troubleshooting guides for identifying and resolving mechanical and electrical problems.
Adjustment And Calibration:
Procedures for adjusting clutch, throttle, suspension settings, and other critical parameters.
Technical Depth
Technical Expertise Level:
Suitable for both experienced technicians and less experienced users, progressing from basic understanding to advanced repair.
Diagnostic Capabilities:
Includes diagnostic procedures for common faults, performance issues, and system failures.
Rebuild Procedures:
Detailed instructions for component rebuilds and overhauls, including engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
All Versions of Windows, Mac, and Linux
Reader Requirement:
Adobe PDF Reader
Print Quality
Printability:
Printable
Print Benefit:
Users can print specific pages as needed, keeping the digital copy pristine.
Binding Type
Binding:
Digital (PDF) - offers zoom in/out functionality for clarity.
Paper Type
Paper Description:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, DOHC, 4-valve
Displacement:
249.7 cc
Bore X Stroke:
77.0 mm x 53.6 mm
Compression Ratio:
13.5:1 (Typical for this generation)
Fuel System:
Fuel Injection (Likely Mikuni or Keihin, specific model year dependent)
Ignition System:
TCI (Transistor Controlled Ignition)
Starter System:
Electric Starter
Performance
Horsepower:
Estimated 30-35 HP (at crankshaft, dependent on exhaust/tuning and specific model year).
Torque:
Estimated 17-19 lb-ft (at crankshaft, dependent on exhaust/tuning and specific model year).
Fuel System
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed
Optional
Optional Transmission:
N/A (Single transmission option for this model)
Features
Clutch Type:
Wet, multiple-disc
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Approx. 85.4 in (2170 mm)
Overall Width:
Approx. 32.3 in (820 mm)
Overall Height:
Approx. 49.2 in (1250 mm)
Seat Height:
Approx. 37.9 in (963 mm)
Weights
Dry Weight:
Approx. 240 lb (109 kg)
Wet Weight:
Approx. 260 lb (118 kg) (Includes fluids)
Fuel Capacity:
Approx. 2.1 gal (8 L)
Wheelbase:
Approx. 57.7 in (1465 mm)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety is primarily determined by rider skill, adherence to trail regulations, and proper maintenance. Official crash test ratings are not applicable.
Active Features
Braking System:
Hydraulic disc brakes front and rear for strong stopping power.
Suspension:
Advanced front and rear suspension provides stability and control over varied terrain.
Passive Features
Frame Construction:
Strong perimeter frame designed for rigidity and durability in off-road conditions.
Lighting:
Headlight and taillight for visibility (check local regulations for street legality).
💡 Technology Features
Infotainment
Infotainment System:
N/A - This is a pure off-road performance motorcycle, designed without traditional infotainment features.
Driver Assistance
Rider Aids:
N/A - Focus is on rider control and feedback, no electronic rider aids like ABS or traction control typically found on this model.
Connectivity
Connectivity Features:
N/A - No integrated connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual: typically every 15-20 hours of off-road use or every 1000 miles (1600 km).
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions (e.g., every 5-10 hours).
Spark Plug Replacement:
Refer to manual: typically every 100-200 hours of use.
Valve Clearance Check:
Refer to manual: typically every 20-30 hours of off-road use.
Fluid Specifications
Engine Oil Type:
Yamaha's recommended high-performance 4-stroke motorcycle oil, such as Yamalube 10W-40 or equivalent API SG, JASO MA certified.
Engine Oil Capacity:
Refer to manual: typically around 1.3 - 1.5 quarts (1.2 - 1.4 liters) with filter change.
Coolant Type:
Premium quality, pre-mixed coolant with antifreeze and anti-corrosion properties (50/50 mix of ethylene glycol and distilled water recommended).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Issues:
Potential issues may include premature wear on clutch components if ridden aggressively, chain and sprocket wear, occasional issues with fuel pump or injectors if maintenance is neglected, and suspension seal leaks.
Preventative Maintenance:
Regular cleaning, proper lubrication, timely fluid changes, and adherence to the service schedule are crucial for longevity.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha has a long and distinguished history in motorcycle racing and off-road performance, known for innovation and reliability.
Model Evolution
Wr250F Lineage:
The WR250F is Yamaha's dedicated off-road competition machine, evolved from its motocross sibling (YZ250F) with features for enduro and trail riding.
Production
Production Period:
This generation (2010-2012) represents a key development phase, likely featuring refinements based on previous years' feedback.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the 2010-2012 model year aren't detailed here, the WR250F line has historically been well-regarded in off-road and enduro circles for its performance and reliability.
Ratings
Performance Ratings:
Consistently rated highly by off-road publications for its powerful engine, agile handling, and capable suspension.
Certifications
Manufacturing Standards:
Manufactured to Yamaha's strict quality control standards.
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