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Ford Fiesta 2010-2013 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Fiesta Generation: Sixth Generation (Global B-Platform) Model Years Covered: 2010, 2011, 2012, 2013 Codes Chassis Code: B299/B300 👋 Introduction Market Position Segment: Subcompact...
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Ford Fiesta 2010-2013 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Fiesta
Generation:
Sixth Generation (Global B-Platform)
Model Years Covered:
2010, 2011, 2012, 2013
Codes
Chassis Code:
B299/B300
👋 Introduction
Market Position
Segment:
Subcompact / Supermini
Target Audience:
Young drivers, urban commuters, small families, budget-conscious buyers
Competitive Analysis
Key Competitors:
Volkswagen Polo, Vauxhall/Opel Corsa, Peugeot 207, Renault Clio, Fiat Grande Punto/Punto Evo, Mazda 2, Toyota Yaris.
Key Features
Design Philosophy:
Kinetic Design language, agile handling, modern interior, fuel efficiency.
Handling Characteristics:
Renowned for its sporty and engaging driving dynamics, often praised for its sharp steering and composed chassis.
Technology Integration:
Offered with Ford's SYNC infotainment system (depending on trim and options), voice control, and Bluetooth connectivity.
Manual Utility
Value Proposition:
Empowers owners and technicians with factory-level knowledge for effective maintenance, troubleshooting, and repair, reducing reliance on costly dealership services.
📋 Manual Details
Coverage Areas
Markets Covered:
Global (primarily European and North American specifications implied by model years, though specific market variants may exist)
Page Count
Estimated Page Count:
Hundreds of Pages (Exact count not specified, but described as 'complete' and 'hundreds of pages')
Manual Type
Type:
Workshop Service Repair Manual (Official Full Factory Service Repair Manual)
Language
Language:
English
Format
Delivery Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Includes repair, maintenance, and diagnostics for various petrol and diesel engine variants (e.g., 1.25L, 1.4L Ti-VCT, 1.6L Ti-VCT Duratec petrol, 1.4L TDCi, 1.6L TDCi Duratorq diesel).
Transmission:
Covers manual and PowerShift automatic transmission systems, including clutch, gear selection, and driveline components.
Brakes:
Detailed information on hydraulic brake systems, ABS, EBD, traction control, disc and drum brake service, and related electronic components.
Suspension And Steering:
Covers front and rear suspension systems (e.g., MacPherson struts, torsion beam), power steering (hydraulic or electric), wheel alignment, and related components.
Electrical System:
Comprehensive coverage of the entire electrical system, including battery, charging system, starting system, lighting, ignition, body control modules (BCM), fuse box diagrams, wiring schematics, and diagnostic procedures.
Climate Control:
Information on HVAC systems, including air conditioning, heating, ventilation, and component diagnostics.
Body And Chassis:
Includes procedures for body panel repair, door mechanisms, interior trim, glass replacement, and underbody components.
Safety Systems:
Coverage of airbags, seatbelt pre-tensioners, and related control modules.
Procedures Included
Maintenance:
Includes routine maintenance tasks such as oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, and belt inspection/replacement.
Diagnostics:
Provides diagnostic procedures for identifying common faults and troubleshooting issues across all vehicle systems using symptom-based approaches and referencing diagnostic trouble codes (DTCs).
Repair:
Detailed step-by-step repair instructions for virtually all mechanical and electrical components, including engine rebuilds, transmission overhaul, brake caliper replacement, and electrical module diagnostics/replacement.
Disassembly And Assembly:
Comprehensive guides for removing, servicing, and reinstalling components in their correct order, often with exploded views and torque specifications.
Troubleshooting:
Systematic troubleshooting charts and flow diagrams to help pinpoint the root cause of various vehicle problems.
Technical Depth
Depth:
Complete factory-level technical information, suitable for professional technicians but also accessible to advanced DIY enthusiasts. Covers everything from basic fluid checks to complex electronic system diagnostics and major component overhauls.
📊 Manual Specifications
File Format
Format:
PDF
File Requirements:
Adobe PDF Reader, WinZip (for extraction of downloaded file)
Print Quality
Printability:
Full Printable (allows printing of the entire manual or selected pages)
Zoom Capability:
YES (allows zooming in/out for better viewing of diagrams and text)
Binding Type
Binding:
N/A (Digital Download - typically provided as a single PDF or a zip archive)
Paper Type
Paper Type:
N/A (Digital Download - no physical paper type)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Multiple petrol and diesel options: 1.25L Duratec, 1.4L Duratec Ti-VCT, 1.6L Duratec Ti-VCT, 1.4L TDCi Duratorq, 1.6L TDCi Duratorq.
Performance
1.25L Duratec Hp:
Approx. 82 PS (81 hp; 60 kW)
1.4L Duratec Hp:
Approx. 96 PS (95 hp; 70 kW)
1.6L Duratec Hp:
Approx. 120 PS (118 hp; 88 kW)
1.4L Tdci Hp:
Approx. 68 PS (67 hp; 50 kW)
1.6L Tdci Hp:
Approx. 95 PS (94 hp; 70 kW)
Fuel System
Fuel Delivery Petrol:
Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)
Fuel Delivery Diesel:
Common Rail Direct Injection (CRDi)
Engine Management
ECU Type:
PCM (Powertrain Control Module) - specific part numbers vary by engine and market.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (MTX75 for larger engines, IB5 for smaller engines)
Optional
Optional Transmission:
6-speed Ford PowerShift (dual-clutch automatic transmission - DCT)
Features
Powershift Features:
Automated manual transmission with two clutches for rapid gear changes, offering improved fuel economy and performance compared to traditional automatics.
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback, 5-door estate (wagon) - 'Turnier' in some markets.
Length Mm Approx:
3950 - 4115 (varies by body style)
Width Mm Approx:
1722
Height Mm Approx:
1470 - 1510 (varies by body style)
Weights
Curb Weight Kg Approx:
1030 - 1150 (varies significantly by engine and specification)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for models tested during the 2010-2013 period, generally reflecting high safety standards for its class).
Active Features
ABS:
Standard on most trims, with EBD (Electronic Brakeforce Distribution) and EBA (Emergency Brake Assist).
Traction Control:
Available depending on trim level and powertrain.
Electronic Stability Control:
ESC (Electronic Stability Control) / ESP (Electronic Stability Program) often standard or optional on higher trims.
Passive Features
Airbags:
Front driver and passenger airbags, side curtain airbags, driver's knee airbag (depending on market and trim level).
Seatbelts:
3-point seatbelts with pre-tensioners and load limiters.
💡 Technology Features
Infotainment
Sync System:
Ford SYNC system available on higher trim levels, offering voice control for phone calls and audio playback, Bluetooth connectivity, and USB integration.
Audio Options:
Standard radio/CD players, optional premium sound systems, and connectivity options for MP3 players.
Driver Assistance
Cruise Control:
Available as an option on many models.
Parking Sensors:
Optional rear parking sensors available.
Connectivity
Usb Aux Ports:
Available in the center console for audio device connection.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically 12,500 miles (20,000 km) or 12 months, whichever comes first (subject to driving conditions). Check manual for specific engine variants.
Oil Change Interval Diesel:
Typically 12,500 miles (20,000 km) or 12 months, whichever comes first (subject to driving conditions). Diesel models often have shorter intervals or specific DPF maintenance checks.
Timing Belt Interval:
For engines with timing belts (e.g., some 1.25L and 1.4L Duratec), replacement interval is often around 100,000 miles (160,000 km) or 8-10 years. Engines with timing chains typically do not have a scheduled replacement interval unless issues arise.
Fluid Specifications
Engine Oil Type:
Refer to Ford WSS-M2C913-C or equivalent synthetic engine oil (e.g., 5W-30) for most petrol and diesel engines. Always verify with the specific engine code.
Coolant Type:
Ford Super Plus Premium (Green) Antifreeze/Coolant, or equivalent ethylene glycol-based coolant with organic acid technology (OAT).
Brake Fluid Type:
DOT 4 LV (Low Viscosity) brake fluid is commonly specified.
Transmission Fluid Manual:
API GL-4, SAE 75W-80 or 75W-90 gear oil. Specific Ford part numbers should be consulted.
Transmission Fluid Powershift:
Specific Ford-certified transmission fluid for PowerShift dual-clutch transmissions. Crucial to use the correct specification (e.g., WSS-M2C200-D2).
Known Issues
Diesel Particulate Filter:
DPF regeneration issues can occur with frequent short journeys, leading to clogging and warning lights.
Powershift Transmission Concern:
Some early PowerShift units experienced issues with clutch shudder or judder, particularly at low speeds. Software updates and clutch pack replacements were sometimes necessary.
Engine Misfires:
Occasional reports of misfires, potentially due to ignition coil issues or fuel injector problems, especially on higher mileage vehicles.
Suspension Wear:
Typical wear on suspension components like bushes, ball joints, and shock absorbers over time, leading to noise or handling degradation.
📚 Vehicle History
Brand Heritage
Ford Small Car Legacy:
Continues Ford's long-standing tradition of producing popular and practical small cars, succeeding models like the Ford Escort and Ford Fusion.
Model Evolution
Introduction Of Sixth Gen:
Launched in 2008 (as a 2009 model in some markets) and significantly refreshed for the 2010 model year, aligning with Ford's global 'One Ford' strategy.
Platform Sharing:
Based on the Global B-segment platform, shared with other Ford models and some Mazda vehicles (e.g., Mazda 2).
Production
Manufacturing Locations:
Primarily produced at Ford's plants in Cologne, Germany, and Valencia, Spain, for European markets. Other plants globally served different regions.
🏆 Awards & Recognition
Recognitions
European Car Of The Year Nomination:
The Ford Fiesta has historically been a strong contender and often nominated for European Car of the Year awards.
Various Region Specific Awards:
Received numerous awards from automotive publications and organizations in Europe and other markets for its design, handling, and value.
Ratings
Fuel Economy Ratings:
Consistently praised for its competitive fuel economy figures, especially with the TDCi diesel engines.
Certifications
Emissions Standards:
Meets various Euro emissions standards applicable to the model years, such as Euro 4 and Euro 5.
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