Engine:
Engine overhaul, disassembly, assembly, lubrication, cooling systems, fuel delivery, ignition system, starting system.
Transmission:
Transmission operation, maintenance, repair, clutch systems, drivetrain components (CVT, driveshafts, differentials).
Electrical System:
Wiring diagrams, lighting, ignition, battery, charging system, starter, gauges, sensors, control modules.
Suspension:
Front and rear suspension systems, shocks, struts, control arms, bushings, alignment procedures.
Steering Frame:
Steering system components, tie rods, ball joints, steering column, frame inspection and repair.
Brakes:
Brake system operation, hydraulic components, disc brakes, caliper maintenance, bleeding procedures.
Controls Indicators:
Throttle, brake levers, gear selection, dashboard indicators, control cable adjustments.
Bodywork:
Body panels, plastics, seat, racks, storage components.
Exhaust System:
Details on exhaust system components, gaskets, and mounting procedures.
Cooling System:
Radiator, fan, water pump, hoses, thermostat, and coolant flow path maintenance and repair.
Fuel Tank And Lines:
Fuel pump, filter, lines, and fuel tank maintenance, including inspection for leaks and blockages.
Lighting System:
Headlights, taillights, brake lights, and accessory lighting troubleshooting and repair.
Battery Charging System:
Alternator/stator output, voltage regulator function, battery testing, and charging system diagnostics.
Drive System Front Rear:
Front and rear differential maintenance, gear oil changes, seals, and driveshaft U-joints.
Maintenance:
Recommended maintenance schedules, fluid changes (oil, coolant, brake fluid), filter replacements, lubrication points.
Troubleshooting:
Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all major components and systems, including complete disassembly and reassembly.
Diagnostics:
Detailed diagnostic procedures, including information on electrical testing and component testing.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Engine Performance Tuning:
While primarily a repair manual, it will contain specifications for standard engine tuning and adjustments (e.g., idle speed, fuel mixture if carbureted).
Wheel Alignment:
Specifications and procedures for front-end alignment adjustments.
Tire Pressure Recommendations:
Recommended tire pressures for optimal performance and handling for various conditions.
Bearing Maintenance:
Wheel bearing and steering stem bearing inspection, lubrication, and replacement.
Depth:
Factory-level detail covering routine maintenance, complex repairs, and complete engine/transmission rebuilds.
Diagrams Illustrations:
Highly detailed exploded views, wiring diagrams, and component illustrations for clarity.
Torque Specifications:
Crucial torque values for all fasteners and critical components (e.g., engine bolts, suspension fasteners, wheel nuts) are provided.
Diagnostic Flowcharts:
Many modern manuals include flowcharts to systematically diagnose electrical or mechanical issues.
Oil Change Interval:
Typically every 100 hours or annually, whichever comes first. Specific recommendations and oil types are in the manual.
Spark Plug Replacement:
Recommended at regular intervals based on hours of operation, with specific plug types and gap settings provided.
Engine Oil:
Specific viscosity grade (e.g., SAE 0W-40, 10W-40, 20W-50 depending on ambient temperature) and API service classification provided in the manual. Capacity also detailed.
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Specific Arctic Cat part numbers may be listed.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify which and capacity for bleeding.
Gearcase Oil:
Specific gear oil viscosity and type for front and rear differentials, and gearbox/transmission. Capacities provided.
Cv Boots:
Common wear item on ATVs due to suspension articulation and debris. Manual details inspection and replacement procedures.
Belt Wear Cvts:
CVT belt wear is critical for proper power transfer. Manual will outline inspection for wear, damage, and proper tension/alignment.
Suspension Bushings:
Bushings in control arms and suspension linkage can wear, leading to play and alignment issues. Manual covers inspection and replacement.