Market Position:
Pioneering Extended-Range Electric Vehicle (EREV) in the mainstream automotive market.
Competitive Analysis:
Competed with early hybrid and electric vehicles, offering a unique blend of electric-only range and gasoline backup for extended travel.
Key Features:
Extended Range Electric Vehicle (EREV) powertrain, T-shaped lithium-ion battery pack, advanced battery management system, regenerative braking, efficient electric drive unit.
Coverage:
All Models & All Repairs A-Z, Vehicle Specific
Page Count:
Detailed page count not provided, but described as comprehensive.
Manual Type:
Service and Repair Manual
Format:
Digital (likely PDF, implied by common sales formats for such manuals)
Powertrain:
Electric Drive Unit (EDU), Battery Pack (Li-ion), Range Extender Engine (1.4L Ecotec), Power Control Module (PCM), On-Board Charger, Thermal Management Systems
Chassis:
Braking System (including regenerative braking), Suspension (front & rear), Steering System (electric power steering), Wheels & Tires
Electrical & Electronics:
High Voltage Battery System, Low Voltage Battery System, Charging System, Vehicle Control Systems, Body Control Module (BCM), Infotainment System, Lighting Systems, Driver Information Center
Body & Interior:
Body Panels, Doors, Windows, Seats, HVAC System, Interior Trim, Safety Restraints (Airbags, Seatbelts)
Maintenance:
Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Battery Health Checks
Diagnostics:
Diagnostic Trouble Codes (DTCs), Scan Tool Procedures, System Troubleshooting Guides, Component Testing
Repair:
Component Removal and Installation, System Overhauls, Wiring Harness Repairs, Bodywork and Collision Repair Procedures
Calibration & Programming:
ECU Reprogramming, Sensor Calibration, Battery Management System (BMS) Calibration
Depth:
Comprehensive, Vehicle-Specific, Dealer-Level Diagnostic and Repair Procedures
Engine Type:
1.4L (1398cc) DOHC Inline-4 Ecotec with VVT (Range Extender)
Engine Power Output:
Approximately 84 hp (63 kW) for the range extender engine.
Engine Fuel System:
Electronic Fuel Injection (EFI), Port Injection
Electric Motor Type:
Dual Electric motors (front-mounted)
Electric Motor Peak Power:
150 hp (111 kW) combined peak output.
Electric Motor Peak Torque:
370 lb-ft (502 Nm) combined peak torque.
Battery Type:
Lithium-ion (Li-ion), T-shaped configuration
Battery Capacity:
Approximately 8 kWh (net usable capacity)
Electric Range:
EPA-estimated 40 miles (64 km) in electric-only mode.
Total Range:
Approximately 375 miles (600 km) with full charge and a full tank of gasoline.
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
9.3 gallons (35.2 liters)
Transmission Type:
Electric Continuously Variable Transmission (eCVT) with Power Split Device.
Optional Transmission:
N/A (Single powertrain configuration for this model year)
Transmission Features:
Seamless power delivery, efficient operation across all speed ranges, integrates electric motors and range extender engine.
Length:
170.1 inches (4320 mm)
Width:
70.7 inches (1796 mm)
Height:
56.5 inches (1435 mm)
Wheelbase:
106.0 inches (2692 mm)
Passenger Volume:
Approximately 82.1 cu ft (2.32 m³)
Seating Capacity:
4 passengers
Cargo Volume Rear Seats Up:
15.1 cu ft (0.428 m³)
Cargo Volume Rear Seats Down:
N/A (Battery pack location restricts folding rear seats)
Curb Weight:
Approximately 3,700 lbs (1678 kg)
Gross Vehicle Weight Rating:
Approximately 4,600 lbs (2087 kg)
NHTSA Overall Rating:
Not specifically rated by NHTSA for 2010 model year, but typical for its class.
IIHS Ratings:
Not specifically rated by IIHS for 2010 model year.
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC), Regenerative Braking
Passive Safety Features:
Frontal airbags, Side-impact airbags, Curtain airbags, Front and rear seatbelt pretensioners, Crumple zones
Infotainment System:
Chevrolet MyLink (early version) with touch-screen display, AM/FM/CD/MP3 player, auxiliary input, available navigation, Bluetooth connectivity.
Driver Assistance Features:
Hill Start Assist, Parking Assist (rear sensors), Tire Pressure Monitoring System (TPMS).
Connectivity Options:
Bluetooth for hands-free calling and audio streaming.
Other Technology Features:
Keyless Entry and Start, Push-button Start, Driver Information Center with configurable displays showing energy usage and regeneration.
Oil Change Interval:
Recommended every 12 months or 7,500 miles (12,000 km) when using synthetic oil, primarily for the range extender engine.
Tire Rotation:
Every 7,500 miles (12,000 km) or as needed based on wear patterns.
Brake Fluid Change:
Every 2 years or as per manufacturer's recommendation, which can vary based on driving conditions.
Coolant Change:
Specific interval for battery and powertrain cooling systems needs to be checked in the manual, typically long-life coolant.
Engine Oil Type:
SAE 0W-30 Synthetic (for the 1.4L Ecotec range extender engine)
Engine Oil Capacity:
4.0 US quarts (3.8 liters)
Coolant Type:
Dex-Cool® (GM12347127 or equivalent extended life orange coolant)
Transmission Fluid Type:
Dedicated Electric Drive Unit (EDU) fluid, specific GM P/N required (e.g., 19259742 or equivalent).
Known Issues:
Early models could experience issues related to battery thermal management, charging system components, and software glitches. Some owners reported minor electrical gremlins or reduced electric range in very cold weather. The manual would detail troubleshooting for these.
Brand Heritage:
Chevrolet, a division of General Motors, has a long history of innovation in the automotive industry, including early ventures into electric vehicles.
Model Evolution:
The 2010 Chevrolet Volt marked a significant milestone as one of the first mass-produced Extended-Range Electric Vehicles (EREVs) globally. It paved the way for future electrified vehicles from GM.
Production Start Year:
2010 (as a 2011 model year vehicle in late 2010)
Manufacturing Location:
Detroit-Hamtramck Assembly, Detroit, Michigan, USA
