Powertrain:
Engine, Transmission, Clutch, Drivetrain
Chassis:
Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels & Tires
Electrical:
Engine Control Systems, Lighting Systems, Instrument Cluster, HVAC Controls, Audio System, Power Accessories, Body Control Modules, Wiring Diagrams
Body And Interior:
Body Panels, Doors, Windows, Seats, Dashboard, Trim, HVAC System, Fuel System
Exhaust System:
Exhaust Manifold, Catalytic Converter, Mufflers, Pipes, Hangers
Cooling System:
Radiator, Hoses, Water Pump, Thermostat, Fan Assembly, Coolant Reservoir
Brakes:
Hydraulic System, Discs, Pads, Calipers, ABS Module, Parking Brake
Steering Suspension:
Power Steering System, Rack and Pinion, Control Arms, Shock Absorbers, Springs, Bushings
Fuel System:
Fuel Tank, Fuel Pump, Fuel Filter, Fuel Lines, Injectors
Lighting:
Headlights, Taillights, Interior Lights, Fog Lights, Signal Lights, Bulb Replacement Procedures
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks & Replenishments, Tire Rotation
Repair:
Engine Mechanical Repairs, Transmission Overhaul, Brake System Servicing, Suspension Component Replacement, Steering System Repair, Electrical Component Diagnosis & Replacement, Body Panel Repair
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting
Troubleshooting:
Comprehensive step-by-step troubleshooting procedures for various systems and components.
Electrical Diagnostics:
Detailed wiring diagrams for all electrical circuits, diagnostic procedures for ECUs and sensors.
Engine Rebuild:
Detailed engine disassembly, inspection, and reassembly procedures.
Transmission Repair:
Complete overhaul and repair instructions for manual and automatic transmissions.
Depth:
Comprehensive Factory Level Diagnostics, Repair Procedures, Specifications, and Diagrams
Torque Specifications:
Includes precise torque values for all fasteners.
Wiring Diagrams Detail:
Comprehensive, high-resolution wiring diagrams for all vehicle electrical systems.
Engine Code Examples:
Zetec-SE (1.4L Duratec), Sigma (1.6L Duratec)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement Options:
1.25L, 1.4L, 1.6L (Gasoline)
Horsepower Range:
Approx. 60-100 hp depending on engine size and variant
Torque Range:
Approx. 90-130 Nm depending on engine size and variant
Injection Type:
Electronic Fuel Injection (EFI)
Emission Controls:
Catalytic Converter, Oxygen Sensors, EGR (if applicable)
Euroncap Rating:
5-Star (for most models tested in the Mk6 generation)
Braking Systems:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD)
Traction Control:
Optional on certain models/trims.
Airbags:
Front Airbags, Side Airbags, Curtain Airbags (optional/depending on trim)
Seatbelts:
3-point seatbelts with pre-tensioners, ISOFIX child seat anchor points.
Oil Change Interval:
Typically 12,500 miles (20,000 km) or 12 months, whichever comes first (check manual for exact specification based on engine and driving conditions).
Air Filter Replacement:
Refer to scheduled maintenance, typically every 30,000 miles (48,000 km) or as per manual recommendation.
Spark Plug Replacement:
Refer to scheduled maintenance, typically every 60,000 miles (96,000 km) for iridium plugs.
Engine Oil:
Refer to specific engine (e.g., WSS-M2C913-B for many 1.6L Duratec engines, 5W-20 or 5W-30 viscosity)
Coolant:
Ford Super Plus Premium Antifreeze/Coolant (Orange)
Transmission Fluid Manual:
Refer to manual for specific gearbox (e.g., Ford MTF 94, XT-M5-QS)
Transmission Fluid Automatic:
Refer to manual for specific automatic transmission fluid (e.g., Mercon V)
Common Wear Items:
Clutch wear, suspension components (bushings, links), brake pads/discs, exhaust system components.
Electrical Quirks:
Occasional issues with window regulators or central locking modules.
Engine Specific Notes:
Timing belt or chain maintenance based on engine type. Refer to manual for specifics.
