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Harley Davidson Dyna (All Models) Motorcycle Complete Workshop Service Repair Manual 2010

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Dyna Year: 2010 All Models Covered: Yes 👋 Introduction Market Position Positioning: The Harley-Davidson Dyna series represents a line of motorcycles known for...
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Harley Davidson Dyna (All Models) Motorcycle Complete Workshop Service Repair Manual 2010
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Dyna
Year:
2010
All Models Covered:
Yes
👋 Introduction
Market Position
Positioning:
The Harley-Davidson Dyna series represents a line of motorcycles known for their V-twin engine performance, cruiser styling, and accessible handling, bridging the gap between the Sportster and Touring models.
Competitive Analysis
Competitors:
Competes with models from Indian Motorcycle, Victory Motorcycles, and custom builds from other manufacturers in the cruiser and performance cruiser segments.
Key Features
Engine Platform:
Twin Cam 96 (1584cc) V-twin engine with Electronic Fuel Injection (EFI).
Chassis Design:
Typically features a robust steel frame with dual rear shock absorbers, offering a planted and stable ride.
Rider Ergonomics:
Forward-mounted foot controls, a low seat height, and handlebars positioned for a comfortable, commanding riding posture.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Workshop Service and Repair
Page Count
Estimated Page Count:
500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine assembly, disassembly, tuning, diagnostics, lubrication system, cooling system (air-cooled).
Transmission:
Clutch, gearbox, final drive, lubrication, diagnostics, repair procedures.
Fuel System:
Fuel injection (EFI) systems, throttle bodies, fuel pumps, fuel lines, fuel tanks, carburetors (if applicable to specific models), diagnostics.
Electrical System:
Ignition system, starting system, charging system, lighting, instrumentation, sensors, wiring diagrams, troubleshooting, battery maintenance.
Chassis:
Frame, front forks, rear suspension, steering system, wheels, tires, bearings.
Brakes:
Front and rear brake systems, hydraulic components, ABS (if equipped), disc and pad replacement, fluid bleeding, troubleshooting.
Bodywork:
Fenders, fuel tank, seat, fairings (if equipped), handlebars, controls, mounting hardware, cosmetic repair.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake checks, fluid checks, spark plug replacement.
Troubleshooting:
Diagnostic procedures for common issues, error code interpretation, symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component removal, installation, and overhaul of all major vehicle systems.
Diagnostics:
Engine diagnostics, electrical system diagnostics, fuel system diagnostics, using diagnostic tools (e.g., Digital Technician).
Specifications:
Torque specifications for all fasteners, clearances, fluid capacities, component tolerances.
Technical Depth
Depth:
Comprehensive, covering from basic user maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Print Readability:
High-resolution, printable pages for clear viewing and use in a workshop environment.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin, pushrod actuated, four-stroke
Displacement:
96 cubic inches (1584cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
9.0:1
Performance
Horsepower:
Approx. 70-75 HP (varies slightly by model and tuning)
Torque:
Approx. 85-90 ft-lbs @ 3,500 RPM (varies slightly by model and tuning)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (R+M)/2
Lubrication
Oil Capacity:
3.0 US quarts (2.8 Liters) with filter change
Oil Type:
Harley-Davidson SYN3 20W-50 Synthetic Motorcycle Lubricant or equivalent API SG rated or higher.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Clutched, multi-plate, wet
Primary Drive:
Duplex chain, 34/46 ratio
Final Drive:
Belt drive, 32/66 ratio
Features
Gear Ratios:
1st: 9.315, 2nd: 6.659, 3rd: 4.949, 4th: 3.827, 5th: 3.171, 6th: 2.716
Transmission Fluid Capacity:
2.5 US quarts (2.4 Liters)
Transmission Fluid Type:
Harley-Davidson Formula+ Transmission Lubricant or equivalent.
📐 Dimensions
Exterior
Length:
Approx. 90.5 in. (2299 mm) (varies by model)
Seat Height:
Approx. 26.7 in. (678 mm) (laden, varies by model)
Ground Clearance:
Approx. 4.1 in. (104 mm) (varies by model)
Weights
Dry Weight:
Approx. 600-650 lbs (272-295 kg) (varies by model)
Gvwr:
Not specified, but designed for rider and passenger plus cargo.
Payload Capacity:
Typically rated for approximately 400 lbs (181 kg).
🛡️ Safety Features
Ratings
Safety Certifications:
Meets or exceeds all applicable US federal motor vehicle safety standards for motorcycles.
Active Features
ABS:
Available on select models (e.g., Street Bob, Fat Bob, Super Glide Custom) as an option.
Braking System:
Dual-action, four-piston front caliper with 300mm disc; dual-action, two-piston rear caliper with 292mm disc.
Passive Features
Lighting:
Halogen headlight, LED tail light and brake light, amber incandescent front and rear turn signals.
Frame Construction:
High-tensile steel, MIG-welded for strength and rigidity.
💡 Technology Features
Infotainment
Audio System:
Optional Boom! Audio systems were available, often featuring AM/FM radio, CD player, and iPod integration for certain models. Standard models may not have integrated audio.
Display:
Analog speedometer with integrated digital display for odometer, trip meter, fuel gauge, and gear indicator.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was an optional feature on many 2010 Dyna models.
Connectivity
Diagnostics Port:
A diagnostic connector (e.g., 4-pin) is present for connecting diagnostic tools like the Harley-Davidson Digital Technician.
🔧 Maintenance
Service Intervals
Initial Service:
1,000 miles (1,600 km) or 12 months, whichever comes first.
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Engine Oil Change Interval:
Every 5,000 miles (8,000 km) or 12 months. Check level frequently.
Transmission Oil Change Interval:
Every 10,000 miles (16,000 km) or 24 months.
Primary Chain Case Oil Change Interval:
Every 10,000 miles (16,000 km) or 24 months.
Fluid Specifications
Engine Oil Spec:
Harley-Davidson SYN3 20W-50 Synthetic Motorcycle Lubricant or API SG, Jaso MA certified 20W-50.
Transmission Fluid Spec:
Harley-Davidson Formula+ Transmission Lubricant or equivalent.
Primary Chain Case Fluid Spec:
Harley-Davidson Formula+ Transmission Lubricant or equivalent.
Brake Fluid Spec:
DOT 4 brake fluid.
Known Issues
Common Wear Items:
Clutch plates, brake pads, front fork seals, drive belt, wheel bearings due to mileage and usage.
Engine Performance Checks:
Regular checks for oil leaks, proper engine idle, and smooth acceleration are important due to the air-cooled nature of the engine.
Electrical System Checks:
Battery terminal connections, charging system output, and integrity of wiring harnesses should be periodically inspected.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history of producing powerful V-twin engines and distinctive cruiser motorcycles.
Model Evolution
Dyna Lineage:
The Dyna platform, introduced in 1991, evolved from the earlier FXR models, offering a more rigid chassis and a larger engine displacement. It was known for its blend of classic styling and modern performance.
Production
2010 Production Context:
The 2010 model year saw the Dyna lineup equipped with the prevalent Twin Cam 96 engine and EFI, solidifying its position in the Harley-Davidson range. Production for the Dyna line concluded with the 2017 model year, with many of its features and spirit incorporated into the new Softail platform.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the 2010 Dyna models are not individually highlighted, the Dyna platform has consistently been recognized for its performance, ride quality, and classic American styling within the motorcycle community and enthusiast press.
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