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Harley Davidson FLHR Road King Complete Workshop Service Repair Manual 2010

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHR Road King Year: 2010 Codes Chassis Code: FLHR 👋 Introduction Market Position Positioning: The FLHR Road King is a classic cruiser in...
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Harley Davidson FLHR Road King Complete Workshop Service Repair Manual 2010
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHR Road King
Year:
2010
Codes
Chassis Code:
FLHR
👋 Introduction
Market Position
Positioning:
The FLHR Road King is a classic cruiser in Harley-Davidson's touring lineup, known for its retro styling, comfortable ride, and long-distance capability. This manual targets owners and independent repair shops seeking in-depth information for maintaining and repairing this iconic motorcycle.
Competitive Analysis
Competition:
Competes with models like the Indian Chief Vintage, Victory Cross Country, and other large-displacement cruiser/touring motorcycles from Japanese and European manufacturers, though often differentiated by its V-twin engine and distinctive styling.
Key Features
Vehicle Features:
Detachable windscreen, classic 'King of the Highway' styling, comfortable seating, ample storage via saddlebags, air-cooled V-twin engine.
📋 Manual Details
Coverage Areas
Manual Coverage:
Complete service, repair, troubleshooting, and maintenance procedures for the 2010 Harley-Davidson FLHR Road King.
Page Count
Estimated Page Count:
500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 103, fuel injection, ignition, cooling, exhaust, lubrication.
Transmission:
6-speed Cruise Drive, clutch, primary drive, final drive.
Brakes:
Front and rear hydraulic brake systems, ABS (if equipped).
Electrical:
Battery, charging system, starting system, lighting, instrumentation, ignition, security system, ECM, wiring diagrams.
Chassis And Suspension:
Frame, forks, swingarm, shock absorbers, steering.
Body And Trim:
Fuel tank, fenders, fairings, seat, saddlebags, instrumentation panel.
Wheels And Tires:
Wheel removal, installation, balancing, tire maintenance.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication, adjustments, inspections.
Repair:
Engine disassembly and assembly, transmission overhaul, brake caliper replacement, electrical component diagnosis and repair, suspension component repair.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting for engine, electrical, and mechanical issues.
Diagnostics:
Procedures for using diagnostic tools, reading fault codes, analyzing sensor data.
Specifications:
Torque values, clearances, fluid capacities, electrical specifications.
Technical Depth
Depth:
Comprehensive, from basic rider maintenance to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin, Twin Cam 103 (designated as HD-103B)
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in. x 4.375 in. (98.4 mm x 111.1 mm)
Compression Ratio:
9.2:1
Performance
Horsepower:
Approx. 70-75 HP (at crankshaft, estimated)
Torque:
Approx. 95-100 lb-ft (at crankshaft, estimated)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI), Magneti Marelli ECU
Fuel Type:
Unleaded gasoline, minimum 87 octane
Ignition
Ignition System:
High-performance electronic ignition
Lubrication
Oil Type:
Harley-Davidson SYN3 Synthetic Motorcycle Oil (or equivalent V-twin motorcycle specific oil)
Oil Capacity:
Approx. 4 quarts (3.8 liters) with filter change
🔧 Transmission
Standard
Transmission Type:
6-speed Cruise Drive, constant mesh
Optional
Optional Transmission:
N/A (standard 6-speed for this model year)
Features
Clutch Type:
Cable-actuated, wet multi-plate
Primary Drive:
Duplex chain, 34/46 ratio
Final Drive:
Belt drive, 32/66 ratio
Fluid Type
Transmission Fluid Type:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant (or equivalent V-twin motorcycle specific transmission fluid)
Fluid Capacity
Transmission Fluid Capacity:
Approx. 2.75 quarts (2.6 liters)
📐 Dimensions
Exterior
Length:
94.5 in. (2400 mm)
Width:
39.0 in. (990 mm)
Height:
54.0 in. (1370 mm)
Wheelbase:
64.5 in. (1638 mm)
Ground Clearance:
5.1 in. (130 mm)
Weights
Dry Weight:
Approx. 745 lbs. (338 kg)
Wet Weight:
Approx. 800 lbs. (363 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 1260 lbs. (572 kg)
Cargo
Saddlebag Capacity:
Approx. 2.2 cu ft. (62.3 liters) total
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety testing standards differ from automotive; manual covers brake performance, chassis integrity, and component safety.)
Active Features
ABS:
Optional Anti-lock Braking System (ABS)
Lighting:
Halogen headlight, LED taillight, turn signals.
Passive Features
Security:
Factory-installed immobilizer system with key fob.
Frame Construction:
Mild steel, tubular, single backbone with downtubes.
💡 Technology Features
Infotainment
Audio System:
Optional premium audio system with AM/FM radio, CD player, and CB/intercom connectivity (features vary by specific trim/options).
Display:
Analog gauges with integrated digital odometer and gear indicator.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Diagnostics Port:
Digital diagnostic connector (DDC) for use with Harley-Davidson diagnostic tools.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first (includes oil change, filter, primary chain adjustment, inspection).
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months for regular service (oil change, filter, inspection); specific component checks at higher mileage intervals.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (SAE 20W-50 Synthetic) or equivalent motorcycle-specific oil meeting HD-4, HD-6, or HD-8 specifications.
Transmission Primary Fluid:
Harley-Davidson Formula+ (or equivalent V-twin specific transmission/primary fluid)
Brake Fluid:
DOT 4 (for ABS and non-ABS models, check specific reservoir)
Fork Oil:
Harley-Davidson Harley-Davidson Front Fork Oil (Type E, 10W) or equivalent.
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, drive belt, fork seals, and occasional starter solenoid issues. Engine may require decarbonization over time.
Electrical Notes:
Wiring harness integrity is crucial. Check for chafing or corrosion, especially around the battery and ignition module.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, is one of the most iconic American motorcycle manufacturers, synonymous with the cruiser and touring segments.
Model Evolution
Road King Evolution:
The Road King lineage began in 1994, evolving from the FXR and FLT platforms. The 2010 model features the larger Twin Cam 103 engine and updated styling cues, building upon decades of touring motorcycle development.
Production
Manufacturing Location:
York, Pennsylvania, USA
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2010 model year may vary, the Road King platform consistently receives recognition for its touring comfort, classic styling, and V-twin performance within the motorcycle press and owner communities.
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