🏷️ Basic Information

Make:

Harley-Davidson

Model:

FLHTC Electra Glide Classic

Year:

2010

Product Type:

Service Repair Workshop Manual

Product Format:

Digital Download (PDF)

👋 Introduction

Model Segment:

Full-size, premium touring motorcycle

Competitors:

Indian Roadmaster, Honda Gold Wing, BMW K 1600 GTL

Touring Capabilities:

Large fairing with windshield, integrated saddlebags and tour-pak, comfortable seating for rider and passenger, long-distance comfort.

Brand Essence:

American cruising icon, emphasis on V-twin engine character and rider experience.

📋 Manual Details

Primary Coverage:

2010 Harley-Davidson FLHTC Electra Glide Classic Motorcycle

Estimated Pages:

Approximately 800+

Type:

Factory Service Manual / Workshop Manual

Language:

English

Format Details:

Searchable PDF, printable

📖 Manual Coverage

Engine Systems:

Engine disassembly, assembly, inspection, troubleshooting, tuning, lubrication, cooling system, fuel system (carburetor/EFI), ignition system, exhaust system.

Transmission Drivetrain:

Transmission disassembly, assembly, inspection, troubleshooting, lubrication, clutch operation, primary drive, final drive (belt drive system), gear ratios.

Chassis Suspension:

Frame inspection, front suspension (forks, steering head bearings), rear suspension (shocks, swingarm, pivot bearings), wheel and tire service, brake system overhaul (front and rear), hydraulic systems.

Electrical Electronics:

Battery service, charging system (alternator, regulator), starting system (starter motor, solenoid), lighting systems (headlights, tail lights, turn signals), ignition system components, instrument panel, rider information display, audio system, electronic control modules (ECM/VCM), wiring diagrams, diagnostic codes.

Bodywork Fairings:

Fairing removal and installation, body panel repair and replacement, seat service, storage compartments, saddlebag mounting and repair, windshield adjustment and replacement.

Routine Maintenance:

Oil changes, filter replacements, air filter cleaning/replacement, spark plug service, brake fluid flush, tire pressure checks, chain/belt adjustment and lubrication.

Diagnostic Troubleshooting:

Step-by-step troubleshooting guides for common and uncommon issues, diagnostic fault codes (DTCs) and their meanings, electrical system diagnostics, engine performance diagnosis.

Repair Overhaul:

Complete engine rebuild procedures, transmission overhaul, brake system rebuilding, suspension component replacement, electrical component repair/replacement.

Special Tools:

Identification and usage of specialized Harley-Davidson tools required for specific procedures.

Depth:

Comprehensive, from basic rider maintenance to full engine and transmission rebuilds, including diagnostic procedures.

📊 Manual Specifications

File Type:

PDF (Portable Document Format)

Quality:

High-resolution, clear text and diagrams

Binding Digital:

N/A (Digital Download)

Paper Digital:

N/A (Digital Download)

Searchable:

Yes, text-searchable content

Licensing Terms:

No expiry dates, unlimited access upon purchase

⚙️ Engine Specifications

Engine Type:

Air-cooled, Twin Cam 96 V-Twin

Displacement:

96 cubic inches (1584cc)

Bore X Stroke:

3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)

Compression Ratio:

8.9:1

Torque At Rpm:

92.6 ft-lb @ 3,500 rpm (125 Nm @ 3,500 rpm)

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, 87 octane or higher recommended

Oil Type:

Harley-Davidson SYN3 Synthetic SAE 20W50 or equivalent motorcycle-specific synthetic

Cooling Method:

Air-cooled

🔧 Transmission

Transmission Type:

6-speed Cruise Drive

Clutch Type:

Clutched, hydraulically actuated, 9-plate, wet

Primary Drive:

Chain drive, 34/46 ratio

Final Drive:

Belt drive, 32/66 ratio

Transmission Oil Type:

Harley-Davidson Formula+ Transmission/Primary Chaincase Lubricant or equivalent

📐 Dimensions

Length:

103.7 in. (2634 mm)

Width:

37.4 in. (950 mm)

Height:

54.3 in. (1380 mm)

Wheelbase:

63.7 in. (1618 mm)

Ground Clearance:

5.1 in. (130 mm)

Dry Weight:

800 lbs (363 kg)

Running Order Weight:

850 lbs (386 kg)

Gvw Rating:

1360 lbs (617 kg)

Saddlebag Capacity:

Approximately 2.2 cu ft each

Tour Pak Capacity:

Approximately 2.4 cu ft

Fuel Capacity:

6.0 gallons (22.7 L)

Fuel Reserve Capacity:

Approximately 1.0 gallon

🛡️ Safety Features

Crash Test Ratings:

N/A (Motorcycles are not typically rated by NHTSA for crash safety in the same way cars are; emphasis is on rider protection and manufacturer-designed safety features).

Braking System:

Hydraulic disc brakes, front and rear. Linked braking system may be present depending on specific configuration/market.

ABS:

Optional Anti-lock Braking System (ABS) available on some models/trims.

Lighting:

Halogen headlight, LED tail lights and brake lights, amber incandescent turn signals (may vary by market).

Frame Construction:

Steel, rigid frame for stability.

Tire Technology:

Tubeless, bias-ply or radial construction depending on original equipment specifications.

💡 Technology Features

Audio System:

Factory-installed premium audio system with AM/FM radio, CD player, and CB/intercom capability (features may vary by trim).

Display:

Multi-function display with digital tachometer, odometer, trip meters, gear indicator, fuel gauge, and diagnostic information.

Cruise Control:

Standard electronic cruise control

Diagnostic Interface:

On-board diagnostics (OBD) for fault code retrieval, typically requiring specialized Harley-Davidson diagnostic tools (e.g., Digital Technician).

Keyless Ignition:

Standard key fob with proximity-based ignition system.

🔧 Maintenance

Initial Service:

1,000 miles (1,600 km) or 6 months

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months thereafter

Specific Checks:

Brake fluid flush every 2 years, spark plug replacement every 10,000-15,000 miles (engine specific).

Engine Oil Capacity:

4.0 US quarts (3.8 L) with filter change

Transmission Oil Capacity:

2.8 US quarts (2.6 L)

Primary Chaincase Oil Capacity:

3.0 US quarts (2.8 L)

Brake Fluid Type:

DOT 4 specification (check manual for specific type and brand recommendations)

Common Wear Items:

Clutch plates, brake pads, tires, wheel bearings, steering head bearings.

Engine Characteristics:

Vibration inherent to V-twin design; potential for oil leaks from primary or engine seals if not properly maintained or if components are aged.

Electrical Considerations:

Charging system components (stator, regulator) are critical; proper battery maintenance is essential.

Oil Filter Part Number:

Harley-Davidson Part Number 63731-09 or equivalent (e.g., 63731-99A)

📚 Vehicle History

Brand Origin:

Founded in 1903 in Milwaukee, Wisconsin, USA.

Brand Identity:

Iconic American motorcycle manufacturer known for its V-twin engines and cruiser/touring motorcycles.

Electra Glide Lineage:

The Electra Glide has been a flagship touring model for Harley-Davidson since the 1960s, evolving significantly in styling, performance, and technology.

Twin Cam Introduction:

The Twin Cam engine platform was introduced in 1999, providing increased power, torque, and reliability over previous Evolution engines.

Manufacturing Location:

Primarily manufactured in York, Pennsylvania, and Milwaukee, Wisconsin, USA.

🏆 Awards & Recognition

Model Accolades:

The Electra Glide line has consistently been recognized for its comfort, touring capability, and iconic status in motorcycle reviews and rider polls. Specific awards for the 2010 model may vary but it represents a mature and highly developed platform within its segment.

Customer Satisfaction:

Generally high customer satisfaction for the Electra Glide Classic, particularly among dedicated Harley-Davidson owners who value its traditional styling and riding experience.