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2010 Harley Davidson FLHTCU ULTRA Classic Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCU Ultra Classic Year: 2010 Codes Model Code: FLHTCU Vin Decoder Platform: Harley-Davidson Touring Platform 👋 Introduction Market Position Segment: Full-size Luxury Touring...
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTCU Ultra Classic
Year:
2010
Codes
Model Code:
FLHTCU
Vin Decoder Platform:
Harley-Davidson Touring Platform
👋 Introduction
Market Position
Segment:
Full-size Luxury Touring Motorcycle
Target Audience:
Long-distance touring riders seeking comfort, amenities, and classic Harley-Davidson styling.
Competitive Analysis
Key Competitors:
Indian Roadmaster, Honda Gold Wing, BMW R1250RT.
Differentiation:
Iconic Harley-Davidson V-twin engine, extensive customization options, strong rider community, and classic styling.
Key Features
Comfort:
Large fairing with windshield, comfortable seating for rider and passenger, adjustable rider backrest, ample storage.
Technology:
Advanced infotainment system with navigation, cruise control, CB/intercom, and premium sound system.
Performance:
Torquey Twin Cam 103 engine, comfortable riding ergonomics, and stable handling for long-distance travel.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for the 2010 Harley-Davidson FLHTCU Ultra Classic
Diagnostic Coverage:
Troubleshooting procedures, diagnostic trouble codes (DTCs), and repair strategies
Maintenance Coverage:
Scheduled maintenance, routine servicing, and preventative care recommendations
Electrical Coverage:
Detailed wiring diagrams, electrical component testing, and troubleshooting for all systems
Engine Coverage:
Engine assembly, disassembly, component inspection, and rebuilding procedures for the Twin Cam 103
Transmission Coverage:
Six-speed Cruise Drive transmission service, repair, and component identification
Bodywork Coverage:
Fairing removal and installation, body panel repair, and accessory fitting instructions
Suspension Coverage:
Front fork and rear shock absorber service, adjustments, and replacement
Braking System Coverage:
Brake system diagnostics, fluid replacement, pad and rotor service, and ABS troubleshooting
Wheel Tire Coverage:
Wheel bearing service, tire installation, and balancing procedures
Page Count
Estimated Pages:
800+
Manual Type
Type:
Factory Service Manual (FSM)
Description:
Official Harley-Davidson service repair manual for professional technicians and advanced DIY users.
Language
Primary Language:
English
Format
Digital Format:
PDF (Portable Document Format)
Download Availability:
Instant Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (Twin Cam 103), Fuel System (EFI), Ignition System, Exhaust System, Transmission (6-Speed Cruise Drive), Primary Drive, Final Drive
Chassis:
Frame, Front Suspension (Gaucho Fork), Rear Suspension (Air-Adjustable Shocks), Steering, Wheels, Tires, Brakes (ABS)
Electrical:
Battery, Charging System, Ignition System, Lighting System, Instrumentation, Audio System (Advanced Audio System), Security System, Fairing Electrical Components, Wiring Diagrams
Body:
Fairing, Saddlebags, Tour-Pak, Fenders, Fuel Tank, Seat, Handlebars, Controls, Side Stand
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, brake fluid flush, tire pressure checks, drive belt adjustment.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation, circuit analysis.
Repair Rebuild:
Engine internal component replacement (pistons, rings, valves), transmission gearset service, brake caliper rebuild, suspension component overhaul.
Installation Adjustment:
Accessory installation, control cable adjustments, clutch and brake lever adjustment, suspension sag adjustment.
Special Tools:
Identification and usage of specialized Harley-Davidson tools required for various service procedures.
Technical Depth
Depth:
In-depth coverage for complete overhaul and rebuilds, including torque specifications, clearance measurements, and assembly sequences.
Diagnostics Level:
Advanced electronic diagnostics and troubleshooting, including scan tool usage and data interpretation.
Accuracy:
Factory-level accuracy and detail, mirroring the information provided to authorized Harley-Davidson dealerships.
📊 Manual Specifications
File Format
Type:
Digital (PDF)
Searchability:
Fully searchable text content for quick information retrieval.
Printability:
Printable pages for convenient workshop use.
Print Quality
Image Resolution:
High-resolution diagrams, schematics, and photographs.
Binding Type
Digital:
N/A (Digital Download)
Paper Type
Digital:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103™
Displacement:
1690 cc (103 cu. in.)
Bore X Stroke:
3.875 in. x 4.38 in. (98.4 mm x 111.3 mm)
Compression Ratio:
9.1:1
Valvetrain:
Overhead valves (OHV), 2 valves per cylinder, pushrod actuated
Performance
Horsepower Estimated:
75 HP @ 5000 RPM (approximate, varies by dyno and tuning)
Torque Peak:
96 ft-lbs @ 3500 RPM (approximate, varies by dyno and tuning)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium Unleaded Gasoline
Fuel Capacity:
6.0 US gallons (22.7 L)
🔧 Transmission
Standard
Type:
6-Speed Cruise Drive®
Clutch Type:
Hydraulically actuated, 9-plate, wet clutch
Primary Drive:
Gear drive with integrated chain
Final Drive:
Belt, 29T x 68T
Features
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.934, 4th: 3.810, 5th: 3.135, 6th: 2.790
Transmission Fluid Type:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent API GL-5 rated gear oil)
📐 Dimensions
Exterior
Length:
103.7 in. (2634 mm)
Width:
38.0 in. (965 mm)
Height:
54.5 in. (1384 mm)
Seat Height Laden:
29.1 in. (740 mm)
Ground Clearance:
5.1 in. (130 mm)
Cargo
Saddlebag Capacity:
Approx. 2.2 cu. ft.
Tour Pak Capacity:
Approx. 2.4 cu. ft.
Weights
Dry Weight:
838 lbs (380 kg)
Gvw:
1360 lbs (617 kg)
Weight Carrying Capacity:
522 lbs (237 kg)
🛡️ Safety Features
Ratings
ABS:
Standard (Anti-lock Braking System)
Active Features
Braking System:
Dual front disc brakes, single rear disc brake, integrated power brake system with ABS.
Cruise Control:
Electronic Cruise Control
Passive Features
Lighting:
Halogen headlight, LED tail/stop light, amber front and rear turn signals.
Security:
Harley-Davidson Smart Security System with proximity-based wireless ignition.
💡 Technology Features
Infotainment
System:
Advanced Audio System with CB/Intercom, 40-watt per channel amplifier.
Features:
AM/FM radio, CD player, auxiliary input, handlebar-mounted audio controls, integrated CB/intercom system.
Speakers:
Fairing-mounted speakers and lower fairing speakers.
Driver Assistance
Cruise Control:
Electronic cruise control system for reduced rider fatigue on long journeys.
Connectivity
Cb Intercom:
Integrated Citizens Band (CB) radio and rider-to-passenger intercom system.
Instrumentation
Display:
Analog tachometer and speedometer, digital odometer, trip meter, fuel level, engine diagnostics, gear indicator, clock.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months.
Subsequent Services:
Every 5,000 miles (8,000 km) or 12 months thereafter.
Engine Oil Change:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Transmission Primary Chaincase Lube Change:
Every 10,000 miles (16,000 km) or 24 months.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (Synthetic) SAE 20W50, or equivalent API CI-4 rated motorcycle oil.
Engine Oil Capacity:
3.5 US quarts (3.3 Liters) with filter change.
Primary Chaincase Lubricant:
Harley-Davidson Formula + (or SAE 75W-85 GL-5 gear oil)
Primary Chaincase Lubricant Capacity:
24 US fluid ounces (710 ml).
Transmission Lubricant:
Harley-Davidson Formula + (or SAE 75W-85 GL-5 gear oil)
Transmission Lubricant Capacity:
28 US fluid ounces (830 ml).
Brake Fluid:
DOT 4 Brake Fluid (for ABS systems, use approved fluid only)
Fork Oil:
Harley-Davidson Type 'E' or Type 'HD 1' (or equivalent 15W fork oil)
Rear Shock Oil:
N/A (Air-adjustable shocks)
Known Issues
Cam Chain Tensioners:
Early Twin Cam models (prior to 2007) had known issues with hydraulic cam chain tensioners. 2010 models typically feature updated components, but inspection is recommended.
Voltage Regulator:
Occasional failures reported, leading to charging system issues. Diagnosis and replacement may be required.
Fuel Pump Module:
Potential for failure, resulting in no-start conditions or stalling. Diagnosis and replacement procedures are detailed in the manual.
Cruise Control Actuator:
Can fail intermittently, affecting cruise control functionality. Electrical diagnostics are crucial.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, established in 1903, is an iconic American motorcycle manufacturer with a rich legacy in V-twin engines and custom culture.
Model Evolution
Touring Lineage:
The Ultra Classic designation represents the pinnacle of Harley-Davidson's long-standing touring motorcycle line, evolving from models like the Electra Glide.
Twin Cam Introduction:
The Twin Cam engine platform, introduced in 1999, provided a significant upgrade in performance and reliability for Harley-Davidson touring bikes.
Production
Manufacturing Location:
York, Pennsylvania, USA and Milwaukee, Wisconsin, USA
🏆 Awards & Recognition
Recognitions
Segment Awards:
While specific awards for the 2010 model year may be scarce, the FLHTCU Ultra Classic consistently received accolades in its segment for comfort, touring capability, and features from motorcycle publications.
Ratings
Owner Satisfaction:
Generally high owner satisfaction ratings for its intended purpose as a long-distance touring platform.
Certifications
Emissions:
Compliant with applicable EPA and California Air Resources Board (CARB) emissions standards for the model year.