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Harley Davidson XL883L 2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: XL883L Sportster Low Year: 2010 Codes Model Code: XL883L Generation Generation Identifier: Sportster Evolution (Gen 2) 👋 Introduction Market Position Market Segment: Entry-level...
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类型: Motorcycle
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斯库: 439360
Harley Davidson XL883L 2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
XL883L Sportster Low
Year:
2010
Codes
Model Code:
XL883L
Generation
Generation Identifier:
Sportster Evolution (Gen 2)
👋 Introduction
Market Position
Market Segment:
Entry-level cruiser motorcycle, popular for its approachable ergonomics, classic styling, and customization potential.
Competitive Analysis
Key Competitors:
Other manufacturers' entry-level cruisers such as Yamaha V-Star 650, Honda Shadow 750, and Suzuki Boulevard S40.
Key Features
Model Distinction:
The 'L' designation signifies the 'Low' model, featuring a lower seat height and often slightly different suspension tuning for enhanced rider comfort and accessibility.
Engine Heritage:
Utilizes the air-cooled Evolution engine, a powerplant with decades of proven reliability and development.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Page Count
Page Count:
825
Manual Type
Manual Type:
Service Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
📖 Manual Coverage
Systems Covered
Engine:
Complete coverage of the Evolution V-twin engine, including top-end, bottom-end, lubrication, cooling (air), ignition, and fuel systems.
Transmission:
Detailed procedures for the 5-speed constant mesh transmission, including clutch, gearbox, primary drive, and final drive (belt).
Chassis And Suspension:
Front fork (telescopic), rear shock absorbers, swingarm, wheel bearings, steering head bearings, and frame inspections.
Brakes:
Front and rear disc brake systems, including hydraulic lines, master cylinders, calipers, pads, rotors, and bleeding procedures.
Electrical System:
Comprehensive wiring diagrams, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), ignition system, lighting, and accessory circuits.
Fuel System:
Carburetor (if applicable, though 2010 is likely fuel injected) or fuel injection system (EFI), fuel pump, fuel filter, and lines.
Bodywork And Trim:
Fender removal and installation, fuel tank, seat, handlebars, controls, and related trim components.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, spark plug replacement, chain adjustment (if applicable, but XL883L uses belt drive), brake pad inspection, tire pressure checks, and battery maintenance.
Troubleshooting:
Diagnostic flowcharts and procedures for identifying and resolving common mechanical, electrical, and performance issues.
Repair:
Step-by-step disassembly and reassembly instructions for major components, including engine internal repairs, transmission overhaul, suspension servicing, and brake system repairs.
Inspection:
Detailed inspection procedures for critical components, including torque specifications, tolerances, and wear limits.
Diagnostic Codes:
Explanation of diagnostic trouble codes (DTCs) for EFI models and procedures for reading and clearing them.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to full engine rebuilds and diagnostics).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution V-twin
Displacement:
883 cc (53.9 cubic inches)
Bore X Stroke:
3.000 in x 3.8125 in (76.2 mm x 96.84 mm)
Compression Ratio:
9.0:1
Performance
Horsepower:
Approx. 51 hp @ 5,600 rpm (estimated)
Torque:
Approx. 56 ft-lbs @ 3,800 rpm (estimated)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Tank Capacity:
4.5 gallons (17.0 L)
Lubrication
Oil Capacity:
2.7 US quarts (2.56 L) with filter change
Recommended Oil:
Harley-Davidson SAE 20W-50 (or equivalent API SG or higher)
🔧 Transmission
Standard
Transmission Type:
5-speed, constant mesh
Features
Primary Drive:
Plated chain, 1.657:1 ratio
Final Drive:
Carbon fiber reinforced belt, 2.75:1 ratio
Clutch Type:
Clutch, 9-plate, wet
Transmission Oil Type:
Harley-Davidson Formula + (or equivalent SAE 50 transmission oil)
Transmission Oil Capacity:
2.8 US quarts (2.65 L)
📐 Dimensions
Exterior
Length:
88.5 in (2248 mm)
Width:
32.3 in (820 mm)
Height:
43.1 in (1095 mm)
Seat Height Unladen:
25.5 in (648 mm)
Weights
Dry Weight:
545 lbs (247 kg)
Gross Vehicle Weight Rating Gvwr:
932 lbs (423 kg)
Payload Capacity:
387 lbs (175 kg)
Wheels And Tires
Front Tire:
MT90B16 72H
Rear Tire:
150/80B16 77H
Wheelbase:
60.0 in (1524 mm)
Ground Clearance:
4.3 in (109 mm)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycles generally do not receive formal crash test ratings like automobiles. Safety relies on rider skill and defensive riding practices, supported by the vehicle's design.
Active Features
Active Safety Features:
Disc brakes (front and rear) for reliable stopping power, responsive suspension, and stable chassis geometry.
Passive Features
Passive Safety Features:
Sturdy frame construction, integrated lighting for visibility, and rider ergonomics designed for control.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrument cluster with speedometer, odometer, trip meter, and indicator lights. No integrated infotainment or advanced displays.
Engine Management
Engine Control Unit ECU:
ECM (Engine Control Module) for managing fuel injection and ignition timing.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Primary Fluid Change Interval:
Every 10,000 miles (16,000 km) or 12 months, whichever comes first.
Drive Belt Check:
Inspect belt tension and condition at every 5,000-mile service.
Spark Plug Replacement:
Every 10,000 miles (16,000 km).
Fluid Specifications
Front Fork Oil Type:
Harley-Davidson Type 'E' or 'B' (check manual for specific application for 2010 XL883L, often a heavier weight like 10W or 15W).
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Drive belt wear, clutch friction plates, wheel bearings, and fork seals are common wear items requiring periodic inspection and replacement.
Electrical Gremlins:
Older Harley-Davidson electrical systems can sometimes exhibit intermittent issues; comprehensive wiring diagrams in the manual are crucial for diagnosis.
Performance Tuning:
While not a 'fault,' many owners seek performance upgrades, which require careful consideration of tuning and fuel mapping documented in advanced service procedures.
📚 Vehicle History
Brand Heritage
Brand Origins:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and cruiser-style motorcycles.
Model Evolution
Sportster Lineage:
The Sportster family dates back to 1957, evolving through various engine displacements and styling cues. The XL883L represents a modern iteration focused on accessibility.
Production
Manufacturing Location:
Harley-Davidson motorcycles are primarily manufactured in the United States (e.g., York, Pennsylvania; Milwaukee, Wisconsin).
🏆 Awards & Recognition
Recognitions
Model Awards:
Specific awards for the 2010 XL883L are not widely publicized. Its success is measured by sales and rider satisfaction in the cruiser segment.
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