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Harley Davidson XL883R 2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: XL883R Year: 2010 Vehicle Type: Motorcycle Market Segment: Cruiser / Sportster Codes Engine Code Prefix: Not specified in product info, typically 'E' Vin...
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类型: Motorcycle
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Harley Davidson XL883R 2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
XL883R
Year:
2010
Vehicle Type:
Motorcycle
Market Segment:
Cruiser / Sportster
Codes
Engine Code Prefix:
Not specified in product info, typically 'E'
Vin Code Year:
A
👋 Introduction
Market Position
Market Niche:
Performance-oriented Sportster model, appealing to riders seeking a more aggressive riding posture and sportier handling than standard Sportsters.
Competitive Analysis
Competitors:
Primarily competes with other similarly styled motorcycles from Japanese manufacturers (e.g., Yamaha Bolt, Kawasaki Vulcan S) and other American brands in the cruiser/performance segment.
Key Features
Distinguishing Features:
The 'R' designation typically signifies sportier suspension and braking components, along with a dual-disc front brake setup on many Harley-Davidson models, including this era of the XL883R.
Value Proposition
Manual Value:
Provides essential DIY repair and maintenance capabilities for owners of the 2010 Harley-Davidson XL883R, enabling cost savings and greater understanding of the motorcycle's systems.
📋 Manual Details
Coverage Areas
Primary Coverage:
Harley-Davidson XL883R 2010 Model Year
Page Count
Total Pages:
825
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Clutch, Final Drive
Chassis:
Frame, Suspension (Front & Rear), Wheels, Tires, Brakes, Steering
Electrical System:
Ignition, Lighting, Instrumentation, Charging System, Starting System, Wiring Diagrams, ECM/PCM
Fuel System:
Fuel Tank, Fuel Pump, Fuel Injectors (if applicable), Carburetor (if applicable - note XL883R likely FI)
Exhaust System:
Exhaust Pipes, Mufflers, Catalytic Converter (if applicable)
Body And Trim:
Body Panels, Fenders, Seat, Handlebars, Controls
Maintenance Procedures:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Adjustments
Procedures Included
Diagnostics:
Troubleshooting charts, DTC code lookup, diagnostic procedures
Repair And Overhaul:
Component disassembly, inspection, repair, and reassembly instructions
Tune Up:
Spark plug replacement, air filter cleaning/replacement, idle speed adjustments
Special Tools:
Identification and usage of specialized tools for Harley-Davidson motorcycles
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text-based PDF for efficient information retrieval.
Print Quality
Quality:
Assumed high quality, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-Cooled, Evolution V-Twin
Displacement:
883cc (53.9 cubic inches)
Bore X Stroke:
76.2 mm x 96.8 mm (3.00 in x 3.81 in)
Compression Ratio:
9.0:1
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) - Keihin TBW (Throttle-By-Wire) on later models, but 2010 likely cable actuated. Manual will clarify.
Performance
Horsepower:
Approx. 56 HP (42 kW) @ 6000 RPM (Estimate, actual may vary slightly)
Torque:
Approx. 55 ft-lb (74 Nm) @ 3750 RPM (Estimate, actual may vary slightly)
Fuel System
Fuel Type:
Unleaded Gasoline, Minimum 91 Octane (RON + MON)/91 AKI
Oil System
Oil Capacity:
Approx. 3 quarts (2.8 liters) with filter change. Manual will specify exact capacity and type.
🔧 Transmission
Standard
Transmission Type:
5-Speed Constant Mesh
Clutch Type:
Clutch type not specified in product info, but typically Wet, multi-plate, with integral clutch basket. Manual will detail.
Final Drive:
Belt Drive, 28/59 Tooth Ratio
Features
Gear Ratios:
Specific gear ratios will be detailed in the manual. Typically: 1st: 10.37; 2nd: 7.24; 3rd: 5.31; 4th: 4.39; 5th: 3.73
Fluid Specifications
Transmission Oil Type:
Harley-Davidson recommended transmission fluid or equivalent meeting specifications. Manual will list part numbers and viscosity.
📐 Dimensions
Exterior
Length:
Approx. 88.3 in (2243 mm)
Width:
Approx. 33.1 in (841 mm)
Height:
Approx. 47.7 in (1212 mm)
Wheelbase:
Approx. 59.6 in (1514 mm)
Weights
Dry Weight:
Approx. 573 lbs (260 kg)
Gross Vehicle Weight Rating:
Not specified in product info, but typically around 1000 lbs (454 kg). Manual will specify.
Fuel Capacity
Fuel Tank Capacity:
3.1 gallons (11.7 liters)
Wheels Tires
Front Tire Size:
Dunlop 70/90-21 44H
Rear Tire Size:
Dunlop 150/70R-17 70H
Front Wheel Type:
Spoke
Rear Wheel Type:
Spoke
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not typically subjected to standardized crash testing like automobiles. Safety is assessed through design and rider-assistance features.
Active Features
Braking System:
Dual 292mm (11.5 inch) discs with dual piston calipers (Front), Single 292mm (11.5 inch) disc with dual piston caliper (Rear).
ABS:
Optional on some models, check specific VIN. Manual will clarify availability for the 2010 XL883R.
Passive Features
Lighting:
Halogen headlight, LED taillight/brake light, standard turn signals.
Ergonomics:
Forward-mounted foot controls, mid-rise handlebars contribute to a more sporty riding posture.
💡 Technology Features
Infotainment
Display Type:
Analog speedometer with integrated LCD display for odometer, trip meter, clock, and gear indicator (if equipped). No advanced infotainment system.
Audio System:
Not standard. Aftermarket audio solutions are available.
Driver Assistance
Traction Control:
Not standard on this model. Manual will not cover.
Cruise Control:
Not standard on this model. Manual will not cover.
Connectivity
Bluetooth:
Not standard. Aftermarket solutions.
Diagnostics
Diagnostic Ports:
Data link connector for diagnostic tools. Manual will detail diagnostic codes and procedures.
🔧 Maintenance
Service Intervals
Initial Service:
Typically 1,000 miles (1600 km) or 6 months. Manual will specify exact mileage and time.
Subsequent Services:
Scheduled maintenance typically every 5,000 miles (8,000 km) or 12 months for basic services like oil changes, filter replacements, and inspections. More in-depth services are at higher mileage intervals. Manual provides detailed schedule.
Fluid Specifications
Engine Oil Type:
Harley-Davidson 20W-50 SYN3 (Synthetic) or other API SG or higher, JASO D.V.I. Certified motorcycle oil. Manual will specify exact H-D part numbers and approved alternatives.
Primary Chain Case Fluid:
Harley-Davidson primary fluid or equivalent. Manual will specify type and capacity.
Brake Fluid:
DOT 4 compatible fluid. Manual will specify exact type and replacement intervals.
Coolant Type:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, drive belt wear, wheel bearings, fork seals.
Potential Engine Issues:
While generally robust, some Sportsters can experience cam bearing wear or minor oil leaks over time. Proper maintenance is key. Manual will detail troubleshooting.
Filter Part Numbers
Oil Filter Part Number:
Likely HD-63731-00 series or similar. Manual will confirm exact OEM part number.
📚 Vehicle History
Brand Heritage
Brand Origin:
Harley-Davidson Motor Company, founded in Milwaukee, Wisconsin, USA, in 1903. Pioneer in American motorcycle manufacturing.
Model Evolution
Sportster Lineage:
The Sportster line dates back to 1957, evolving through various engine sizes and configurations. The 883cc Evolution engine, introduced in 1986, is a direct descendant of this lineage.
Xl883R Development:
The 'R' variant was introduced to offer a more performance-oriented Sportster, often featuring upgraded suspension, brakes, and a sportier aesthetic compared to the base XL883 model.
Production
Manufacturing Location:
Typically manufactured at Harley-Davidson's York, Pennsylvania, or Kansas City, Missouri, facilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2010 XL883R are not widely publicized. However, the Sportster line is consistently recognized for its iconic styling and enduring appeal within the cruiser segment.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for reliability and customization potential, though specific performance metrics might be lower than some competitors. Manual aids in maintaining satisfaction.
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