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Holden Cruze Complete Workshop Service Repair Manual 2010

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The Holden Cruze, introduced in 2010 for the Australian and New Zealand markets, is a compact car built on the GM Delta II platform. This model, designated JG in its...
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类型: Car
厂商:
斯库: 100088
标签: 2010 Car Cruze Holden
Holden Cruze Complete Workshop Service Repair Manual 2010
The Holden Cruze, introduced in 2010 for the Australian and New Zealand markets, is a compact car built on the GM Delta II platform. This model, designated JG in its Australian context, offered a blend of ride comfort and interior space, often positioning it as a strong contender against rivals like the Toyota Corolla and Mazda 3. Known for its comprehensive safety features, including a 5-star ANCAP rating, and competitive pricing, the Cruze was designed to be a practical and reliable choice for small families. It was available with various engine options, including 1.8L and 1.6L DOHC petrol engines, paired with either a 5-speed manual or a 6-speed automatic transmission, providing a balance of efficiency and performance for everyday driving. This comprehensive workshop service and repair manual provides detailed guidance for maintaining and repairing the Holden Cruze (JG) model. Covering all major systems, including engine variants, transmissions, brakes, suspension, steering, and the entire electrical system, this manual is an essential resource for DIY enthusiasts and professional technicians alike. It includes step-by-step procedures for routine maintenance, troubleshooting common issues, component replacement, and full system overhauls, complete with technical specifications, wiring diagrams, and diagnostic information. The manual's extensive scope ensures that owners and mechanics have the necessary information to keep their Holden Cruze operating optimally and safely.
🏷️ Basic Information
Identification
Make:
Holden
Model:
Cruze
Year:
2010
Codes
Internal Model Code:
JG (Australian/New Zealand Market)
Platform:
GM Delta II Platform
👋 Introduction
Market Position
Segment:
Compact Car (Small Family Car)
Key Competitors:
Toyota Corolla, Mazda 3, Ford Focus, Mitsubishi Lancer, Hyundai i30, Kia Cerato.
Competitive Analysis
Strengths:
Often praised for its ride comfort, cabin space for its class, and strong safety features. Offered competitive pricing in its segment.
Weaknesses:
Some reviews noted less engaging driving dynamics compared to rivals and potential issues with certain engine variants or transmissions in earlier models.
Key Features
Standard Features:
Air conditioning, power windows, power mirrors, central locking, airbags (front, side, curtain), ABS, EBD.
Optional Features:
Cruise control, alloy wheels, upgraded audio systems, climate control, sunroof, leather upholstery, fog lights, electronic stability control (ESC) on higher trims.
Manual Purpose
Target Audience:
DIY enthusiasts, independent repair shops, and Holden dealerships seeking comprehensive technical information.
📋 Manual Details
Coverage Areas
Market Coverage:
Australia, New Zealand
Page Count
Estimated Page Count:
1500-2500+ (typical for a complete workshop manual)
Manual Type
Type:
Complete Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
All engine variants including 1.8L DOHC, 1.6L DOHC, and potentially diesel variants if applicable to the JG model year.
Transmission:
Manual (M32/F40 families) and Automatic (e.g., GM 6T40) transmissions, including diagnostics, overhaul, and fluid specifications.
Brakes:
Front and rear brake systems (discs/drums), ABS, EBD, Traction Control, and Brake Assist systems, including component replacement and bleeding procedures.
Suspension And Steering:
Front and rear suspension systems (struts, shocks, control arms, bushings), power steering systems (hydraulic/electric), and alignment specifications.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams for all circuits.
Body And Chassis:
Body panels, doors, windows, glass, interior trim, bumpers, underbody protection, structural components, and corrosion prevention.
Heating Ventilation And Air Conditioning:
HVAC system operation, refrigerant handling, component replacement (compressor, evaporator, condenser), and climate control diagnostics.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel lines, and evaporative emissions control system.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, exhaust pipes, and oxygen sensors.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, cooling fan, and heater core.
Safety Systems:
Airbag systems (SRS), seat belt pretensioners, and associated control modules and sensors.
Instrumentation And Controls:
Dashboard, instrument cluster, warning lights, switches, and control modules.
Infotainment And Audio:
Radio, CD player, speakers, auxiliary inputs, and potential navigation system integration.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, spark plug changes, fluid checks and top-offs, and lubrication.
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, warning light diagnosis, and component-specific problems.
Repair:
Step-by-step repair instructions for all major vehicle systems, including engine, transmission, brakes, suspension, and electrical components.
Overhaul:
Detailed instructions for the complete disassembly, inspection, repair, and reassembly of major components like engines and transmissions.
Replacement:
Procedures for replacing individual parts and assemblies, including torque specifications and fitting instructions.
Calibration And Adjustment:
Procedures for recalibrating sensors, adjusting components (e.g., parking brake), and setting specifications.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and pinouts.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes and filter replacements to full engine and transmission rebuilds, electrical system diagnostics, and body repairs.
Diagnostic Capability:
Includes diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, and procedures for using diagnostic tools.
Special Tools:
Lists required special tools for specific repair procedures and provides details on their use.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Searchable Text:
Yes, typically the PDF is text-searchable for easy navigation.
Image Resolution:
High-resolution images, diagrams, and schematics suitable for printing.
Binding Type
Binding:
N/A (Downloadable Digital Product)
Paper Type
Paper Quality:
N/A (Digital Product - Print-at-home quality will vary)
⚙️ Engine Specifications
Primary Engine
Engine Code Example:
A18XER (1.8L DOHC)
Engine Type:
Inline 4-Cylinder, DOHC, 16-Valve
Displacement:
1796 cc (1.8 Litres)
Bore X Stroke:
80.5 mm x 88.2 mm (approximate for 1.8L)
Compression Ratio:
10.8:1 (approximate for 1.8L)
Power Output:
103 kW @ 6300 rpm (approximate for 1.8L)
Torque Output:
176 Nm @ 3800 rpm (approximate for 1.8L)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Multi-Point)
Fuel Type:
Unleaded Petrol (91 RON minimum recommended)
Engine Management
Engine Control Unit:
GM Engine Control Module (ECM), specific model depends on engine/transmission.
Emissions Control:
Three-way catalytic converter, oxygen sensors, evaporative emission control (EVAP).
🔧 Transmission
Standard
Type:
5-speed Manual (M32/F40-based) for some engine variants.
Optional
Type:
6-speed Automatic (GM 6T40 or similar) for other variants.
Features
Manual Clutch:
Hydraulically operated single dry plate clutch.
Automatic Features:
Electronically controlled, torque converter automatic with adaptive shift logic and manual mode (ActiveSelect).
Fluid Specification
Manual Transmission Fluid:
API GL-4, SAE 75W-85 (GM specification or equivalent).
Automatic Transmission Fluid:
Dexron VI (GM specification or equivalent).
📐 Dimensions
Exterior
Length:
4600 mm (approximate for JG sedan)
Width:
1788 mm (approximate)
Height:
1479 mm (approximate)
Wheelbase:
2685 mm
Cargo
Boot Capacity:
450 litres (approximate for sedan)
Weights
Kerb Weight:
1370 - 1440 kg (depending on engine and specification)
Gross Vehicle Weight:
1850 kg (approximate)
Towing Capacity:
Refer to vehicle compliance plate/owner's manual (typically not designed for heavy towing)
🛡️ Safety Features
Ratings
Ancap Rating:
5 Stars (for models tested in Australia/New Zealand, e.g., JG)
Active Features
ABS:
Anti-lock Braking System (Standard)
Ebd:
Electronic Brakeforce Distribution (Standard)
Esc:
Electronic Stability Control (Standard on most 2010 models, may have been optional on base trims)
Traction Control:
Traction Control System (TCS) (Standard)
Passive Features
Airbags:
Front airbags (driver/passenger), side airbags, curtain airbags (standard on most trims).
Seatbelts:
3-point seatbelts with pretensioners for all occupants.
Child Seat Anchors:
ISOFIX and/or top tether anchor points.
💡 Technology Features
Infotainment
Head Unit Features:
CD player, AM/FM radio, auxiliary input jack (3.5mm), steering wheel audio controls (on higher trims).
Connectivity:
Limited connectivity compared to modern vehicles; Bluetooth connectivity may be available on higher trims for hands-free calling and audio streaming.
Driver Assistance
Cruise Control:
Available on mid-to-high trim levels.
Parking Assistance:
Rear parking sensors were an option on some models.
Instrumentation
Instrument Cluster:
Analog speedometer and tachometer, digital odometer, trip computer, and various warning lights. Fuel gauge and engine temperature gauge.
🔧 Maintenance
Service Intervals
Oil Change Interval:
15,000 km or 12 months, whichever comes first (refer to specific manual for exact intervals).
Air Filter Replacement:
Every 30,000 km or 24 months (depending on driving conditions).
Cabin Filter Replacement:
Every 30,000 km or 24 months.
Spark Plug Replacement:
100,000 km (for iridium-tipped plugs, typical for this era).
Brake Fluid Replacement:
Every 2 years (DOT 3 or DOT 4, check manual).
Fluid Specifications
Engine Oil Grade:
SAE 5W-30 Fully Synthetic (GM dexos1 or equivalent).
Engine Oil Capacity:
4.5 litres (approximate for 1.8L with filter).
Coolant Type:
GM Coolant G12+ or equivalent (Purple/Pink, extended life).
Power Steering Fluid:
Refer to manual; if hydraulic, likely ATF DEXRON VI or specific GM fluid. Electric power steering does not require fluid.
Known Issues
Engine Oil Consumption:
Some reports of increased oil consumption in certain 1.8L engines, particularly with higher mileage. Proper diagnosis is crucial.
Transmission Issues:
Occasional reports of rough shifting or hesitation in automatic transmissions, and potential clutch wear in manual transmissions. The manual will detail diagnostic steps.
Powertrain Control Module:
Potential for ECU/PCM software glitches requiring updates or recalibration.
Thermostat Housing:
Some models may experience leaks from the plastic thermostat housing, requiring replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Holden (Australian subsidiary of General Motors)
Model Evolution
Platform Origin:
Based on the global GM Daewoo Lacetti Premiere/J300 platform, but extensively re-engineered and styled for the Australian market by Holden.
Australian Introduction:
Launched in 2009 as a replacement for the Holden Astra. The 2010 model represents the early iteration of the Australian-market Cruze (JG).
Production
Manufacturing Location:
Thailand (for Australian market imports)
Production Years:
2009-2016 (JG and subsequent JH models)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved 5-star ANCAP safety rating, indicating strong performance in crash tests and availability of key safety features.
Ratings
Reliability Rankings:
Varies by specific market and reporting agency. Generally considered average to good for its class at the time of release.
Certifications
Emission Standards:
Meets Australian/New Zealand emission standards for the relevant year.
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