Husqvarna SMR510 2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: SMR510 Year: 2010 Vehicle Type: Supermoto Motorcycle Codes Chassis Code: H570A 👋 Introduction Market Position Segment: Performance Supermoto / Street-Legal Dirt Bike Target...

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标签: 2010 Husqvarna Misc Motorcycle Motorcycles SMR510

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Description

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

SMR510

Year:

Vehicle Type:

Supermoto Motorcycle

Codes

Chassis Code:

H570A

👋 Introduction

Market Position

Segment:

Performance Supermoto / Street-Legal Dirt Bike

Target Audience:

Enthusiast riders, DIY mechanics, professional workshops specializing in European motorcycles.

Competitive Analysis

Key Competitors 2010:

KTM 690 SMC, Ducati Hypermotard, Aprilia Dorsoduro, Yamaha WR250X, Kawasaki KLX250S.

Key Features

Vehicle Philosophy:

A blend of off-road capability with street-focused performance, emphasizing agility and power.

Manual Value Proposition:

Essential resource for owners and technicians to maintain optimal performance, diagnose issues, and perform repairs accurately on the SMR510.

📋 Manual Details

Coverage Areas

Manual Title:

Husqvarna SMR510 2010 Workshop Service Repair Manual PDF Download

Market Availability:

Global (assumed based on factory manual)

Page Count

Estimated Page Count:

Hundreds (specific count not provided, but implies comprehensive coverage)

Manual Type

Manual Type:

Official Factory Workshop Service Repair Manual

Language

Language:

English (highly probable for official factory manuals targeting major markets)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service:

Complete overhaul, inspection, repair, and adjustment of engine components.

Fuel System:

Carburetor (likely Keihin FCR41) tuning, cleaning, rebuilding, fuel pump, fuel lines.

Cooling System:

Radiator, hoses, thermostat, coolant specifications, bleeding procedures.

Ignition System:

Spark plugs, CDI unit, wiring diagrams, timing adjustments.

Exhaust System:

Exhaust manifold, muffler, heat shields, inspection and replacement.

Transmission Service:

Gearbox disassembly, inspection, reassembly, gear ratios, lubrication.

Clutch System:

Clutch operation, friction plates, steel plates, springs, hydraulic actuation (if applicable).

Chassis Frame:

Frame inspection, straightening procedures, component mounting.

Suspension Front:

Upside-down forks (likely Marzocchi or Sachs), damping adjustments, seal replacement, oil specifications, fork internals.

Suspension Rear:

Monoshock absorber, linkage system, spring preload, damping adjustments, bearing inspection and replacement.

Brake System Front:

Brake caliper, master cylinder, brake lines, rotor specifications, pad replacement, bleeding procedures.

Brake System Rear:

Brake caliper, master cylinder, brake lines, rotor specifications, pad replacement, bleeding procedures.

Wheel And Tire:

Wheel bearings, spoke tensioning, tire fitment, recommended tire pressures.

Electrical System:

Wiring diagrams, lighting system, battery, charging system, starter motor, switches, fuses.

Controls And Cables:

Throttle cables, clutch cable, brake levers, pedal adjustments, cable routing.

Bodywork And Fairings:

Seat, fuel tank, side panels, fenders, graphics removal and installation.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, valve clearance checks, spark plug replacement.

Troubleshooting:

Diagnostic charts for common problems and their solutions.

Engine Rebuild:

Step-by-step instructions for full engine disassembly, cleaning, inspection, and reassembly.

Suspension Rebuild:

Detailed instructions for rebuilding front forks and rear shock absorbers.

Brake Bleeding:

Proper procedures for bleeding hydraulic brake systems.

Electrical Diagnostics:

Guidance on using multimeters and interpreting wiring diagrams for electrical fault finding.

Wheel Alignment:

Proper procedures for aligning wheels (if applicable to supermoto).

Torque Specifications:

All critical fasteners with correct torque values for engine, chassis, and suspension components.

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance to full engine and transmission overhauls, including detailed diagnostics and component specifications.

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchability:

Likely text-searchable (typical for professionally produced PDF manuals).

Print Quality

Printability:

High quality, designed to be printed entirely or in sections.

Binding Type

Binding Recommendation:

Professional binding recommended for printed sections for durability in workshop environments.

Paper Type

Paper Type Recommendation:

Durable, matte-finish paper for ease of reading in various lighting conditions.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, 4-stroke

Displacement:

503 cc (approx.)

Bore X Stroke:

98 mm x 68.4 mm (typical for this engine family)

Compression Ratio:

12.0:1 (typical)

Valvetrain:

SOHC, 4 valves per cylinder

Performance

Horsepower:

Approx. 50-55 HP (at crankshaft, varies by tuning/market)

Torque:

Approx. 45-50 Nm (at crankshaft, varies by tuning/market)

Fuel System

Fuel Delivery:

Carburetor (likely Keihin FCR41 MX)

Fuel Type:

Unleaded Gasoline (95 RON or higher recommended)

Engine Oil

Oil Type Recommendation:

Fully synthetic 10W-50 motorcycle specific oil

Oil Capacity W Filter:

Approx. 1.6 - 1.8 Liters (refer to manual for exact spec)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Features

Clutch Type:

Wet multi-plate, hydraulic actuation

Final Drive:

Chain drive (520 pitch, 112 links typically)

📐 Dimensions

Exterior

Seat Height:

Approx. 900-920 mm (variable depending on suspension settings)

Ground Clearance:

Approx. 300-320 mm

Weights

Dry Weight:

Approx. 120-130 kg (without fluids)

Wet Weight:

Approx. 135-145 kg (with all fluids)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Not applicable (motorcycles are not subjected to standardized crash tests like cars).

Active Features

Braking System:

Hydraulic disc brakes front and rear (e.g., Brembo or Grimeca components).

Lighting:

Headlight, taillight, brake lights, turn signals (street-legal configuration).

💡 Technology Features

Infotainment

Instrument Cluster:

Digital/analog combination display with speedometer, tachometer, trip meters, and indicator lights.

Driver Assistance

Not typically equipped on this model year and variant.

Connectivity

Bluetooth Connectivity:

Not standard on this model.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 km or annually, whichever comes first (refer to manual for precise recommendation).

Air Filter Cleaning:

Every 1,000-2,000 km, depending on riding conditions.

Valve Clearance Check:

Every 6,000-10,000 km.

Spark Plug Replacement:

Every 8,000-12,000 km, or as needed.

Fluid Specifications

Fork Oil Type:

Specific suspension fluid, e.g., Motul Factory Line Fork Oil 5W or similar viscosity (manual will specify exact type and level).

Brake Fluid Type:

DOT 4

Coolant Type:

Ethylene glycol based antifreeze coolant (50/50 mix with distilled water)

Chain Lube:

High-quality motorcycle chain lubricant

Known Issues

Common Wear Items:

Clutch plates, wheel bearings, fork seals, chain and sprockets, brake pads.

Potential Electrical Gremlins:

Some older Husqvarna models could experience minor electrical connection issues; a comprehensive manual helps diagnose these.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Sweden (with Italian ownership and manufacturing history through Cagiva Group and later MV Agusta Group).

Model Evolution

Predecessor Models:

Husqvarna has a long history in off-road and motocross racing, influencing the SMR series.

Key Changes 2010:

Refinements to engine, chassis, and suspension based on previous year's feedback, potential minor styling updates.

Production

Production Location:

Italy (Varese)

🏆 Awards & Recognition

Recognitions

Performance Reviews:

The SMR510 was generally well-regarded for its sharp handling, powerful engine for its class, and aggressive styling in performance motorcycle reviews.

Ratings

Reliability Perception:

As with many European performance motorcycles of this era, reliability is highly dependent on meticulous maintenance and the quality of previous ownership. This manual is crucial for ensuring proper care.