|
Introduction
|
|
Market Position
|
|
Segment:
|
High-performance off-road motorcycles (Enduro and Motocross/Supermoto variants).
|
|
Competitive Analysis
|
|
Key Competitors:
|
KTM EXC/MXC series, Yamaha WR/YZ series, Honda CRF series, Kawasaki KXF series, Suzuki RM-Z series.
|
|
Key Features
|
|
Husqvarna Strengths:
|
Known for potent engines, advanced chassis design, premium suspension components (often Ohlins/Marzocchi), and competitive pricing relative to performance.
|
|
Manual Value Proposition
|
|
Completeness:
|
The 'Most Complete OEM' designation suggests it's the official factory service manual, offering unparalleled accuracy and depth.
|
|
Manual Details
|
|
Coverage Areas
|
|
Covered Models:
|
TE 310, TE 450, TE 510, TC 450, TXC 450, TXC 510, SMR 450, SMR 510
|
|
Technical Sections:
|
Engine, Transmission, Chassis, Electrical System, Fuel System, Suspension, Brakes, Bodywork, Troubleshooting, Maintenance, Specifications
|
|
Page Count
|
|
Estimated Page Count:
|
Approximately 500+ pages (estimated based on typical workshop manuals of this scope)
|
|
Manual Type
|
|
Type:
|
Workshop Service Repair Manual
|
|
Language
|
|
Language:
|
English
|
|
Format
|
|
Format:
|
Digital Download (PDF)
|
|
Manual Coverage
|
|
Systems Covered
|
|
Engine:
|
Detailed diagrams, disassembly/reassembly procedures, component testing, specifications for 310cc, 450cc, and 510cc engines.
|
|
Transmission:
|
Clutch operation, gearbox disassembly/reassembly, shift mechanism, lubrication, and specifications.
|
|
Chassis Suspension:
|
Front fork (Marzocchi/ Sachs), rear shock absorber (Ohlins/Sachs), linkage system, steering head bearings, wheel bearings, wheel balancing.
|
|
Brakes:
|
Brake caliper service, master cylinder overhaul, hydraulic system bleeding, pad replacement, disc inspection, and specifications.
|
|
Electrical System:
|
Wiring diagrams, ignition system, lighting, starter motor, battery charging system, fuses, switches, and troubleshooting.
|
|
Fuel System:
|
Carburetor (Keihin FCR) or fuel injection system servicing, fuel pump, fuel filter, fuel lines, and tank maintenance.
|
|
Cooling System:
|
Radiator, coolant hoses, water pump, thermostat, and coolant specifications.
|
|
Procedures Included
|
|
Maintenance:
|
Routine checks, oil changes, filter replacements, spark plug service, chain adjustment, lubrication points, valve clearance adjustment.
|
|
Troubleshooting:
|
Diagnostic procedures for common problems, symptom-based troubleshooting guides, error code interpretation (if applicable).
|
|
Repair:
|
Step-by-step instructions for disassembly, cleaning, inspection, repair, and reassembly of all major vehicle components.
|
|
Rebuilds:
|
Comprehensive guides for engine and transmission rebuilds, including torque specifications and clearances.
|
|
Specifications Data:
|
Torque values, clearances, fluid capacities, electrical resistance values, and performance data.
|
|
Technical Depth
|
|
Level:
|
Comprehensive OEM-level detail, suitable for professional mechanics and experienced DIY enthusiasts.
|
|
Diagnostics:
|
Advanced diagnostic procedures, including electrical system testing and troubleshooting.
|
|
Component Testing:
|
Detailed procedures for testing individual components (e.g., ignition coils, fuel injectors, sensors).
|
|
Engine Specifications
|
|
Primary Engine
|
|
Type:
|
Four-stroke, single-cylinder (liquid-cooled)
|
|
Bore X Stroke Te310:
|
Approx. 76mm x 66.4mm
|
|
Bore X Stroke Te450/Tc450/Txc450/Smr450:
|
Approx. 95mm x 63.4mm
|
|
Bore X Stroke Te510/Txc510/Smr510:
|
Approx. 98mm x 72.4mm
|
|
Valve Train:
|
DOHC, 4 valves per cylinder
|
|
Performance
|
|
Horsepower Estimate Te310:
|
Approx. 35-40 HP
|
|
Horsepower Estimate Te450/Tc450/Txc450/Smr450:
|
Approx. 45-50 HP
|
|
Horsepower Estimate Te510/Txc510/Smr510:
|
Approx. 50-55 HP
|
|
Fuel System
|
|
Induction Type:
|
Mikuni BSR42/Keihin FCR 41 (carbureted models), Electronic Fuel Injection (EFI) for some models/markets.
|
|
Fuel Type:
|
Unleaded gasoline, minimum 91 octane recommended.
|
|
Lubrication
|
|
System:
|
Integrated gearbox and engine lubrication system (wet sump or semi-dry sump depending on specific model variant).
|
|
Maintenance
|
|
Service Intervals
|
|
Oil Change:
|
Every 15-20 hours of operation or annually (refer to manual for precise recommendations based on usage).
|
|
Air Filter Cleaning:
|
After every few rides or as conditions dictate.
|
|
Spark Plug Replacement:
|
Refer to manual, typically every 50-100 hours or as indicated by performance.
|
|
Valve Clearance Check:
|
Every 50-100 hours of operation (critical for engine longevity).
|
|
Fluid Specifications
|
|
Engine Oil:
|
SAE 10W/40 or 15W/50 Motorcycle specific (JASO MA/MA2 rated).
|
|
Coolant:
|
Ethylene glycol-based coolant, 50/50 mix with distilled water. Check manual for specific brand/type recommendation.
|
|
Brake Fluid:
|
DOT 4 recommended for hydraulic systems.
|
|
Fork Oil:
|
Specific weight and type (e.g., SAE 5W or 7.5W) depending on fork model, detailed in manual.
|
|
Known Issues
|
|
Potential Wear Items:
|
Clutch plates, piston rings, valve guides/seals, wheel bearings, fork seals, swingarm/linkage bearings due to high-performance usage.
|
|
Common Failures:
|
Can include premature wear on certain engine components if maintenance intervals are not strictly followed, especially in hard-use scenarios. Electrical connector corrosion in off-road environments.
|
|
Vehicle History
|
|
Brand Heritage
|
|
Origin:
|
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, founded in Sweden in 1903.
|
|
Specialization:
|
Long history of success in off-road racing, including motocross, enduro, and desert racing.
|
|
Model Evolution
|
|
2010 Lineup:
|
Represents a significant evolution in Husqvarna's off-road offerings, incorporating modern technology and performance enhancements from previous generations. These models often featured updated engine management, chassis geometry, and suspension components.
|
|
Production
|
|
Ownership Changes:
|
During the period leading up to and including 2010, Husqvarna underwent ownership changes (e.g., acquisition by BMW Motorrad in 2007), which influenced development and model strategies.
|
