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Kawasaki VN1700CAF 2010 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: VN1700CAF Year: 2010 Model Designation: Voyager Custom / Vaquero Chassis Code: VN1700CAF Codes Kawasaki Model Code: VN1700CAF 👋 Introduction Market Position Segment: Cruiser...
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Kawasaki VN1700CAF 2010 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
VN1700CAF
Year:
2010
Model Designation:
Voyager Custom / Vaquero
Chassis Code:
VN1700CAF
Codes
Kawasaki Model Code:
VN1700CAF
👋 Introduction
Market Position
Segment:
Cruiser
Target Audience:
Motorcycle owners seeking to perform maintenance and repairs themselves, independent repair shops.
Competitive Analysis
Positioning:
High-capacity V-twin cruiser offering a blend of touring comfort and classic styling.
Key Features
Engine Configuration:
Liquid-cooled, V-twin, SOHC, 4-valve per cylinder
Drive System:
Belt drive for smooth, low-maintenance power transfer.
Styling:
Classic cruiser aesthetics, available in both more stripped-down custom versions and fully faired touring models (Voyager).
Value Proposition:
Provides comprehensive, factory-level technical data essential for the longevity and performance of the VN1700 series.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF Download
Digital Format:
Searchable PDF
Page Count
Estimated Page Count:
Comprehensive (specific count not provided, but typical for factory service manuals)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, cylinder head, valve system, piston and connecting rod, crankshaft, lubrication system, fuel system (injection, throttle body), cooling system, ignition system, starting system, emission control system.
Drivetrain Systems:
Clutch, transmission (gearbox, internal components, shifting mechanism), final drive (belt drive system, tensioner, pulley maintenance).
Chassis Systems:
Frame, suspension (front fork, rear shock absorber, linkages), steering system, braking system (hydraulic lines, calipers, master cylinders, ABS components if applicable), wheels and tires.
Electrical Systems:
Wiring diagrams, battery, charging system (alternator, regulator/rectifier), lighting system (headlight, taillight, turn signals), ignition switch, starter motor, ECU, sensors, indicators, horns, instrumentation.
Bodywork And Fittings:
Fairings, body panels, seat, fuel tank, fenders, luggage systems (if applicable to specific trim), exhaust system, maintenance of accessories.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug inspection/replacement, drive belt inspection/tensioning, brake fluid flush, coolant change, lubrication points.
Troubleshooting:
Diagnostic charts for common symptoms, fault finding procedures, specific error code interpretation (if applicable to ECU).
Major Repairs:
Engine component replacement (pistons, rings, valves, bearings), transmission overhaul, suspension fork seal replacement, brake caliper rebuild, fuel injector service.
Disassembly And Assembly:
Detailed step-by-step instructions for component removal, inspection, repair, and reinstallation.
Adjustments:
Throttle cable adjustment, clutch lever adjustment, idle speed adjustment, suspension adjustments.
Technical Depth
Diagnostic Capabilities:
Includes detailed diagnostic procedures for identifying and resolving mechanical and electrical issues, often referencing specific tools.
Torque Specifications:
Comprehensive list of all critical torque values for fasteners across the motorcycle.
Clearances And Tolerances:
Specifications for valve clearances, piston ring end gap, bearing clearances, and other critical dimensions.
Wiring Diagrams:
Detailed, high-resolution electrical wiring diagrams for all circuits.
Special Tools:
Identification and usage instructions for specialized Kawasaki tools required for certain procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content for quick information retrieval.
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, V-twin
Displacement:
1700 cc (103.6 cu. in.)
Bore X Stroke:
102.0 x 104.3 mm (4.02 x 4.11 in.)
Valve Train:
Single Overhead Camshaft (SOHC), 4 valves per cylinder
Compression Ratio:
9.5:1
Cooling System:
Liquid-cooled
Performance
Horsepower Estimate:
Approx. 73 HP @ 5,000 RPM (Manufacturer's specification may vary)
Torque Estimate:
Approx. 100.7 lb-ft @ 2,700 RPM (Manufacturer's specification may vary)
Fuel System
Fuel Delivery:
Digital Fuel Injection with Dual 36mm throttle bodies
Fuel Type:
Unleaded gasoline
Lubrication System
Oil Capacity:
Approx. 4.0 L (4.2 US qt) with filter change
Oil Filter Part Number:
Kawasaki 16097-0004 (Example - verify with manual)
Ignition System
Ignition Type:
Digital CDI
🔧 Transmission
Standard
Transmission Type:
6-speed sequential, constant mesh
Features
Clutch Type:
Wet, multiple-disc
Final Drive:
Belt drive (carbon fiber reinforced belt)
Fluid Specifications
Transmission Oil Type:
Kawasaki Genuine Gear Oil GL-4 SAE 80 or equivalent (Verify with manual)
Transmission Oil Capacity:
Refer to manual (typically around 1.0 L)
📐 Dimensions
Exterior
Overall Length:
Refer to specific model (Voyager Custom/Vaquero) - Approx. 2535 mm (99.8 in.)
Overall Width:
Refer to specific model - Approx. 995 mm (39.2 in.)
Overall Height:
Refer to specific model - Approx. 1465 mm (57.7 in.)
Weights
Curb Weight:
Approx. 379 kg (835.5 lbs) for Voyager Custom (Verify with manual)
Fuel Tank Capacity:
20 Liters (5.3 US gal)
Wheels And Tires
Front Tire:
130/90-16 M/C 67H
Rear Tire:
170/70R16 M/C 77H
Wheel Type:
Cast aluminum
Wheelbase:
Approx. 1695 mm (66.7 in.)
🛡️ Safety Features
Ratings
ABS:
Optional, depending on specific model variant (e.g., ABS models available)
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. Hydraulic actuation.
Lighting:
Halogen headlight, LED taillight and brake light, amber incandescent turn signals.
Passive Features
Chassis Design:
Steel, double-cradle frame for stability and rider comfort.
💡 Technology Features
Infotainment
Voyager Specific Features:
The VN1700 Voyager Custom typically features an integrated audio system (AM/FM/Weatherband, CB radio, intercom - specific features vary by sub-model and market), often with handlebar-mounted controls and speakers.
Connectivity:
Limited by 2010 standards; primarily focused on the integrated audio and communication systems.
Driver Assistance
Cruise Control:
Available on certain VN1700 Voyager models.
Instrumentation
Gauge Cluster:
Includes speedometer, tachometer, fuel gauge, gear position indicator, clock, trip meters, and various warning lights.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
At every engine oil change.
Air Filter Cleaning/Replacement:
Inspect every 6,000 km (3,700 miles), clean/replace as needed. Replace more frequently in dusty conditions.
Spark Plug Inspection:
Inspect every 12,000 km (7,500 miles).
Drive Belt Inspection:
Inspect every 12,000 km (7,500 miles) for tension and condition.
Brake Fluid Replacement:
Every 24 months, regardless of mileage.
Coolant Replacement:
Every 24 months or as specified by Kawasaki.
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 API SG or SH
Coolant Type:
Kawasaki Genuine Coolant (KCL) or equivalent permanent type antifreeze, mixed with distilled water (50/50 ratio).
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Drive belt wear, clutch wear, brake pad wear are typical consumable items for any motorcycle of this type and mileage.
Potential Maintenance Focus:
Proper lubrication of all pivot points, regular inspection of the belt drive, and diligent adherence to fluid change intervals are key to preventing premature wear on this model.
📚 Vehicle History
Brand Heritage
Kawasaki Cruiser History:
Kawasaki has a long history of producing V-twin cruisers, with the Vulcan line dating back to the 1980s. The VN1700 series builds upon this legacy, offering larger displacement and modern features.
Model Evolution
Vn1700 Lineage:
The VN1700 platform was introduced as an evolution of the earlier VN1600 series, offering increased displacement, improved engine technology (like the SOHC 4-valve heads), and refined styling and touring capabilities. The VN1700CAF specifically represents the 2010 iteration of the custom and touring variants.
Production
Manufacturing Location:
Japan
Production Years For Vn1700:
Launched in late 2008 for the 2009 model year, continuing through multiple variations until its eventual replacement.
🏆 Awards & Recognition
Recognitions
Historical Awards:
While specific awards for the 2010 VN1700CAF are not widely publicized in general reviews, the VN series has consistently been recognized for its value, comfort, and V-twin performance within the cruiser segment by motorcycle publications.
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