Kawasaki VN1700CAF 2010 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: VN1700CAF Year: 2010 Model Designation: Vulcan 1700 Voyager ABS Codes Kawasaki Model Code: VN1700CAF 👋 Introduction Market Position Vehicle Segment: Full-size, V-twin cruiser...

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标签: 2010 Kawasaki Misc Motorcycle Motorcycles VN1700CAF

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Description

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

VN1700CAF

Year:

Model Designation:

Vulcan 1700 Voyager ABS

Codes

Kawasaki Model Code:

VN1700CAF

👋 Introduction

Market Position

Vehicle Segment:

Full-size, V-twin cruiser touring motorcycle.

Target Audience:

Touring riders, cruiser enthusiasts seeking comfort and long-distance capability.

Competitive Analysis

Key Competitors 2010:

Harley-Davidson Electra Glide, Honda Gold Wing, Indian Chief Vintage.

Key Features

Distinctive Features:

Large displacement V-twin engine, comfortable touring ergonomics, integrated audio system, ABS, ample luggage capacity.

Manual Utility

Value Proposition:

Essential resource for owners and technicians to maintain, repair, and optimize the VN1700CAF.

📋 Manual Details

Coverage Areas

Engine Coverage:

Complete engine overhaul, tuning, diagnostics, and repair.

Transmission Coverage:

Clutch, gearbox operation, maintenance, and repair.

Electrical System Coverage:

Wiring diagrams, component testing, troubleshooting, ignition, lighting, and accessories.

Chassis Coverage:

Frame, suspension (front and rear forks, shock absorbers), steering, and wheel components.

Braking System Coverage:

Front and rear brake systems, ABS module, brake fluid service, and component replacement.

Fuel System Coverage:

Fuel injection system, fuel pump, injectors, and fuel tank maintenance.

Bodywork Coverage:

Fairings, luggage compartments, seating, and trim components.

Page Count

Estimated Page Count:

500-700 (typical for comprehensive workshop manuals)

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Management:

Detailed information on ECU functions, sensor inputs, and diagnostic trouble codes (DTCs).

Suspension System:

Fork seal replacement, damper adjustments, and rear shock absorber service.

Cooling System:

Coolant type, capacities, bleeding procedures, and radiator service.

Lubrication System:

Oil types, capacities, filter replacement, and oil pressure testing.

Exhaust System:

Component identification, gasket replacement, and mounting procedures.

Tire Wheel Assembly:

Tire specifications, mounting, balancing, and wheel bearing service.

Procedures Included

Scheduled Maintenance:

Routine checks, fluid changes, filter replacements, and component inspections.

Troubleshooting Diagnostics:

Systematic fault finding for common and complex issues, including wiring harness diagnosis.

Engine Rebuild:

Disassembly, cleaning, inspection, part replacement (pistons, rings, valves, bearings), and reassembly.

Brake System Service:

Brake pad replacement, caliper service, bleeding procedures (including ABS), and rotor inspection.

Electrical Component Testing:

Testing of ignition coils, sensors, alternators, starters, and lighting circuits.

Suspension Adjustment Overhaul:

Fork oil change, spring preload adjustment, and rear shock service.

Fuel System Cleaning Testing:

Injector cleaning procedures and fuel pressure testing.

Technical Depth

Depth Of Information:

Comprehensive; covers basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics.

Diagnostic Capabilities:

Advanced diagnostic procedures, including interpreting scan tool data and performing system tests.

Torque Specifications:

All critical torque specifications for fasteners and components.

Special Tool Requirements:

Identifies any special tools required for specific maintenance or repair tasks.

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Likely searchable text, allowing quick access to specific information.

Print Quality

Image Resolution:

High-resolution diagrams, illustrations, and photographs for clarity.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, V-twin, SOHC, 4 valves per cylinder

Displacement:

1700cc (103.6 cu. in.)

Bore X Stroke:

102.0 mm x 104.3 mm (4.02 in x 4.11 in)

Cooling System:

Liquid-cooled

Performance

Horsepower Est:

Approx. 73 HP @ 5000 RPM (claimed)

Torque Est:

Approx. 100 lb-ft @ 2700 RPM (claimed)

Fuel System

Fuel Delivery:

Fuel Injection with dual 36mm throttle bodies

Fuel Type:

Unleaded gasoline, 91 octane or higher recommended

Ignition

Ignition System:

Digital CDI with electronic ignition advance

Engine Mechanical

Compression Ratio:

9.5:1

Valve Train:

SOHC, 4 valves per cylinder, pushrod actuated

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Clutch Type:

Wet, multi-disc

Final Drive:

Belt drive

Features

Overdrive Gear:

6th gear provides overdrive for relaxed highway cruising.

Fluid Specifications

Transmission Fluid Type:

Kawasaki Motorcycle Gear Oil API GL-4, SAE 80W-90 or equivalent

Fluid Capacity

Transmission Oil Capacity:

Approx. 2.5 liters (2.6 US qt) (with filter change)

📐 Dimensions

Exterior

Overall Length:

Approx. 2510 mm (98.8 in)

Overall Width:

Approx. 970 mm (38.2 in)

Overall Height:

Approx. 1355 mm (53.3 in)

Wheelbase:

Approx. 1655 mm (65.2 in)

Weights

Curb Weight:

Approx. 380 kg (837.8 lbs)

Gvwr:

Not specified, but typically includes rider, passenger, and cargo allowances.

Cargo

Luggage Capacity:

Integrated hard saddlebags and top trunk.

🛡️ Safety Features

Ratings

ABS Availability:

Standard on VN1700CAF (ABS variant).

Active Features

Braking System:

Dual 300mm disc front brakes with 4-piston calipers, Single 300mm disc rear brake with 2-piston caliper. Kawasaki ABS.

Lighting:

Halogen headlights, LED tail light, turn signals.

Passive Features

Frame Construction:

Steel, double-cradle frame for stability.

Windscreen:

Large, adjustable touring windscreen for rider protection.

💡 Technology Features

Infotainment

Audio System:

Integrated AM/FM stereo with CD player and handlebar-mounted controls. Compatible with MP3/iPod connectivity (may require adapter).

Cruise Control:

Electronic cruise control system.

Driver Assistance

Kawasaki's integrated Anti-lock Brake System (ABS) for enhanced stopping power and control.

Connectivity

Accessory Power:

Pre-wired for accessory power outlets and auxiliary lighting.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 km (3,700 miles) or 6 months.

Air Filter Replacement:

Every 12,000 km (7,500 miles).

Spark Plug Replacement:

Every 12,000 km (7,500 miles).

Coolant Change Interval:

Every 24,000 km (15,000 miles) or 2 years.

Fluid Specifications

Engine Oil Type:

API SG, SH, SJ, SL or SM, SAE 10W-40 recommended.

Engine Oil Capacity:

Approx. 3.5 liters (3.7 US qt) (with filter change)

Coolant Type:

Kawasaki All-Season Motorcycle Coolant (or equivalent silicate-free, ethylene glycol based) - 50/50 mix with distilled water.

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Clutch plates, brake pads, tires, drive belt.

Potential Electrical Gremlins:

Occasional reports of accessory circuit issues or voltage regulator problems in high-mileage units; covered by detailed diagnostics in manual.

Engine Smoothness:

V-twin vibrations are characteristic; manual provides guidance on engine mounting and balancing for optimal smoothness.

📚 Vehicle History

Brand Heritage

Kawasaki Motorcycles:

Kawasaki Heavy Industries has a long history of motorcycle manufacturing, known for performance and reliability.

Model Evolution

Vulcan Lineage:

The VN1700 series is an evolution of Kawasaki's successful Vulcan cruiser line, incorporating touring features.

Vn1700 Platform:

Introduced to compete in the large-displacement touring cruiser market.

Production

Production Years:

VN1700 series produced from 2009 to present (with updates).

🏆 Awards & Recognition

Recognitions

Industry Awards 2010:

While specific awards for the 2010 model are not definitively listed, the Vulcan 1700 platform generally received positive reviews for its blend of power, comfort, and touring features.

Ratings

Consumer Satisfaction:

Owners generally report high satisfaction with the VN1700's comfortable ride, ample power, and touring capabilities.