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KAWASAKI ZG1400-DAF 2010 Service Repair Manual

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The 2010 ZG1400-DAF, also known as the Concours 14 ABS, is a premium sport touring motorcycle engineered for long-distance comfort and exhilarating performance. Powered by a robust 1352cc inline-four engine,...
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类型: Motorcycle
厂商:
斯库: 103896
KAWASAKI ZG1400-DAF 2010 Service Repair Manual
The 2010 ZG1400-DAF, also known as the Concours 14 ABS, is a premium sport touring motorcycle engineered for long-distance comfort and exhilarating performance. Powered by a robust 1352cc inline-four engine, it delivers smooth, potent acceleration, complemented by a low-maintenance shaft drive system. Key features include an electronically adjustable windscreen for optimal rider comfort, an integrated Anti-lock Braking System (ABS) with advanced coactive-braking technology for enhanced safety, and a linked braking system. This model is designed for touring enthusiasts who demand a blend of sportbike dynamics and long-haul practicality. This comprehensive service repair manual provides detailed instructions and specifications for the maintenance and repair of your 2010 Concours 14 ABS. It covers all essential systems, including the engine, drivetrain, chassis, suspension, brakes, and electrical system, offering step-by-step procedures for everything from routine maintenance like oil changes and filter replacements to complete engine overhauls and advanced diagnostics. With clear explanations, high-quality diagrams, and troubleshooting guides, this manual is an indispensable resource for both DIY mechanics and professional technicians aiming to keep their Concours 14 in peak operating condition.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
ZG1400-DAF
Year:
2010
Model Designation:
Concours 14 ABS
Vehicle Type:
Sport Touring Motorcycle
👋 Introduction
Market Position
Segment:
Premium Sport Touring Motorcycle
Target Demographic:
Touring enthusiasts seeking high performance and comfort
Competitive Analysis
Competitors:
BMW K1300GT, Honda VFR1200F (later models), Yamaha FJR1300A
Key Features
Engine:
Powerful 1352cc inline-four, known for smooth power delivery
Shaft Drive:
Low-maintenance shaft drive system
ABS:
Integrated ABS for enhanced safety
Adjustable Windscreen:
Electronic adjustment for rider comfort
Linked Braking System:
K-ACT (Kawasaki Advanced Coactive-braking Technology)
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance and Repair Procedures
Secondary Coverage:
Troubleshooting and Diagnostics
Page Count
Estimated Page Count:
Refer to digital file size (typically 200+ pages for comprehensive service manuals)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, internal components, lubrication, cooling, fuel injection, ignition
Drivetrain:
Clutch, transmission, final drive (shaft drive system), gearbox
Chassis And Suspension:
Frame, front fork (inversion, seals, oil), rear shock absorber, swingarm, steering
Brakes:
Front and rear braking systems, hydraulic lines, ABS (Anti-lock Braking System) components, brake fluid replacement
Electrical System:
Battery, charging system, starting system, lighting, ignition system, sensors, ECU (Engine Control Unit), wiring diagrams
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, throttle bodies
Exhaust System:
Exhaust pipes, mufflers, catalytic converter
Bodywork And Fairings:
Panel removal, installation, accessories (windscreen, luggage)
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain/belt adjustments (not applicable, shaft drive), brake service, coolant checks
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly
Disassembly Reassembly:
Complete bike disassembly and reassembly procedures
Wiring Diagrams:
Detailed electrical system wiring schematics
Technical Depth
Depth:
Comprehensive, from basic fluid checks to complete engine rebuilds and advanced diagnostics
Target Audience:
DIY mechanics and professional technicians
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text (OCR dependent if scanned)
Print Quality
Image Quality:
High-quality diagrams and instructions, clear images/graphics
Binding Type
Binding:
Not applicable (digital format)
Paper Type
Paper Type:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, four valves per cylinder, inline-four
Displacement:
1352 cc
Bore X Stroke:
84.0 x 61.0 mm
Compression Ratio:
11.2:1
Fuel Induction:
Fuel injection with 40mm throttle bodies, dual injectors per cylinder
Ignition:
Digital CDI with electronic advance
Performance
Horsepower:
Approx. 155 PS (114 kW) @ 8800 rpm (claimed)
Torque:
Approx. 137 Nm (101 lb-ft) @ 6200 rpm (claimed)
Fuel System
Fuel Capacity:
23 Liters (6.1 US gal)
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Final Drive:
Shaft drive
Features
Clutch:
Wet multi-disc, manual operation
📐 Dimensions
Exterior
Length:
2230 mm (87.8 in)
Width:
790 mm (31.1 in)
Height:
1335 mm (52.6 in)
Wheelbase:
1520 mm (59.8 in)
Weights
Dry Weight:
270 kg (595.2 lbs)
Wet Weight:
295 kg (650.4 lbs) (approximate, with all fluids)
🛡️ Safety Features
Ratings
ABS:
Standard, Kawasaki Advanced Coactive-braking Technology (K-ACT)
Active Features
Braking System:
Linked braking system (front and rear brake activation linked)
Passive Features
Lighting:
Multi-reflector headlights, LED taillight
💡 Technology Features
Infotainment
Dash Display:
Multi-function LCD dashboard with analog tachometer and speedometer, gear position indicator, fuel gauge, clock, trip meters.
Driver Assistance
ABS:
Integrated ABS (K-ACT) for enhanced braking control.
Traction Control:
Not standard on this model year.
Connectivity
Accessories Prewiring:
Often pre-wired for accessories such as auxiliary lighting and heated grips.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 miles or 12 months, whichever comes first
Spark Plug Replacement:
Every 12,000 miles
Air Filter Cleaning:
Every 6,000 miles (inspect and clean/replace as needed)
Coolant Flush:
Every 24,000 miles or 24 months
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or SH, JASO MA certified synthetic or mineral oil
Engine Oil Capacity:
3.9 L (4.1 US qt) without filter, 4.2 L (4.4 US qt) with filter change
Coolant Type:
High-quality ethylene glycol-based coolant with deionized water (50/50 mix recommended)
Brake Fluid Type:
DOT 4
Final Drive Oil Type:
SAE 80 hypoid gear oil (API GL-4 or GL-5)
Known Issues
Common Issues:
Some owners report minor electrical gremlins, potential for stator failure on earlier models, occasional issues with the electronic windscreen actuator.
Maintenance Tips:
Regularly check and torque the shaft drive splines, ensure proper cooling system maintenance, and keep the battery terminals clean.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Known for performance-oriented motorcycles, sportbikes, and cruisers.
Model Evolution
Concours Lineage:
The ZG1400 is the second generation of the Concours line, evolving from the ZG1000.
Zg1400 Introduction:
Introduced as a significant upgrade with a larger engine and advanced technology.
Production
Production Period:
2007 - 2020 (Globally)
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
Frequently praised by motorcycle publications for its blend of performance, comfort, and touring capability.
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