KIA Borrego 2010 Service Repair Manual

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🏷️ Basic Information Identification Make: KIA Model: Borrego Year: 2010 Generation Generation: First Generation (HM) Codes Chassis Code: HM 👋 Introduction Market Position Positioning: The KIA Borrego (HM) was positioned...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Borrego

Year:

Generation

Generation:

First Generation (HM)

Codes

Chassis Code:

👋 Introduction

Market Position

Positioning:

The KIA Borrego (HM) was positioned as a body-on-frame SUV, targeting buyers seeking robust capability and utility in the mid-size SUV segment.

Competitive Analysis

Competitors:

Competed against vehicles like the Toyota 4Runner, Ford Explorer, Chevrolet Trailblazer, Jeep Grand Cherokee, and Nissan Pathfinder of the era.

Key Features

Platform:

Shared its platform with the Hyundai Veracruz, utilizing a robust unibody construction with a focus on SUV attributes.

Engine Options:

Offered with a choice of a capable 3.8L V6 and a powerful 4.6L V8 engine, providing strong performance for towing and hauling.

📋 Manual Details

Coverage Areas

Coverage Areas:

Mechanical, Electrical, Body, Chassis, Maintenance, Diagnostics, Repair

Page Count

Page Count:

Estimated 2000+ pages (comprehensive service manual)

Manual Type

Manual Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

3.8L V6 Lambda GDI, 4.6L V8 Tau GDI (including engine mechanical, lubrication, cooling, fuel, ignition, emissions, starting, charging)

Transmission:

6-speed automatic transmission (including internal components, torque converter, electronic controls, fluid specifications)

Drivetrain:

All-Wheel Drive (AWD) system (including transfer case, differentials, driveshafts, CV joints)

Suspension:

Front independent suspension (double wishbone), Rear independent suspension (multi-link), springs, shock absorbers, anti-roll bars

Steering:

Hydraulic power steering system, steering column, steering gear

Brakes:

Front ventilated discs, rear solid discs, ABS, EBD, ESC (Electronic Stability Control), parking brake

Electrical System:

Battery, alternator, starter motor, lighting, horns, power windows, power locks, mirrors, wipers, fuses, relays

Body And Chassis:

Body panels, doors, hood, tailgate, bumpers, glass, interior trim, structural components

HVAC:

Air conditioning, heater, ventilation, climate control system

Safety Systems:

Airbags (front, side, curtain), seat belts, pretensioners

Diagnostics:

OBD-II system, diagnostic trouble codes (DTCs), troubleshooting charts

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections

Repair:

Engine disassembly/assembly, transmission overhaul, brake component replacement, suspension repair, electrical component diagnosis and replacement

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon issues

Disassembly And Assembly:

Detailed instructions for removing and installing all major components

Diagrams:

Wiring diagrams, hydraulic schematics, exploded view diagrams

Technical Specifications:

Torque specifications, clearances, tolerances, fluid capacities

Special Tools:

Identification and usage of specialized tools required for certain procedures

Technical Depth

Depth:

Comprehensive (covers everything from basic maintenance to complete engine and transmission rebuilds, advanced diagnostics)

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution, designed for clear viewing and printing of diagrams and text.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code V6:

Lambda GDI (3.8L)

Displacement V6:

3.8 liters (3778 cc)

Horsepower V6:

276 hp @ 6000 rpm

Torque V6:

277 lb-ft @ 4500 rpm

Optional Engine

Engine Code V8:

Tau GDI (4.6L)

Displacement V8:

4.6 liters (4627 cc)

Horsepower V8:

337 hp @ 6000 rpm

Torque V8:

325 lb-ft @ 3500 rpm

Fuel System

Injection Type:

Gasoline Direct Injection (GDI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Transmission Type V6:

6-speed automatic

Transmission Type V8:

6-speed automatic

Optional

Drive Options:

Rear-Wheel Drive (RWD), All-Wheel Drive (AWD)

Features

Gear Ratios:

Detailed in manual (specific ratios for V6/V8 and RWD/AWD configurations)

Transmission Fluid:

Refer to manual for specific ATF type (e.g., SPIIIG or equivalent)

📐 Dimensions

Exterior

Length:

4880 mm (192.1 in)

Width:

1995 mm (78.5 in)

Height:

1790 mm (70.5 in)

Wheelbase:

2800 mm (110.2 in)

Weights

Curb Weight:

Approx. 2000-2200 kg (4400-4850 lbs) depending on configuration

Towing Capacity:

Up to 5000 lbs (2268 kg)

🛡️ Safety Features

Ratings

NHTSA Front Crash Rating:

4-star (Driver and Passenger)

IIHS Side Impact Rating:

Active Features

Electronic Stability Control:

Standard (ESC)

Traction Control:

Standard

Anti-Lock Brakes:

Standard (ABS)

Electronic Brakeforce Distribution:

Standard (EBD)

Passive Features

Airbags:

Front, front-side, and side-curtain airbags

Seat Belts:

Three-point seat belts with pretensioners and load limiters

💡 Technology Features

Infotainment

Audio System:

Available with AM/FM/CD/MP3 audio systems, often with SiriusXM satellite radio capability.

Navigation:

Optional GPS navigation system available on higher trim levels.

Driver Assistance

Parking Sensors:

Available rear parking assist sensors.

Connectivity

Auxiliary Input:

Standard auxiliary audio input jack for connecting external devices.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 miles or 6-12 months, depending on driving conditions (refer to manual for specific recommendations)

Air Filter Replacement:

Every 15,000-30,000 miles or as needed, inspected at each oil change

Cabin Air Filter Replacement:

Every 15,000-30,000 miles or annually

Spark Plug Replacement:

Refer to manual (typically longer interval for GDI engines, e.g., 60,000-100,000 miles)

Fluid Specifications

Engine Oil Type V6:

SAE 0W-20 Synthetic (check manual for specific API service category)

Engine Oil Type V8:

SAE 5W-20 Synthetic (check manual for specific API service category)

Coolant Type:

Ethylene Glycol based antifreeze/coolant (refer to manual for specific color/spec, e.g., Long Life Coolant)

Brake Fluid Type:

DOT 3 or DOT 4 (check manual)

Power Steering Fluid Type:

Refer to manual (typically ATF SPIIIG or equivalent)

Known Issues

Engine Oil Sludge:

Some early GDI engines may be susceptible to oil sludge if maintenance is neglected; regular oil changes are critical.

Transmission Harshness:

Occasional reports of minor transmission shifting harshness, which can often be resolved with software updates or fluid service.

Fuel Pump Issues:

As with many GDI vehicles, fuel pump reliability can be a consideration over the long term; the manual details diagnostic procedures.

Paint Blemishes:

Some owners have reported minor paint imperfections; the manual covers paint care and minor touch-up procedures.

📚 Vehicle History

Brand Heritage

Kia SUV History:

KIA's push into the SUV market in the late 1990s and early 2000s with models like the Sportage and Sorento paved the way for larger, more capable vehicles.

Model Evolution

Borrego Introduction:

The Borrego was introduced for the 2008 model year as KIA's first body-on-frame SUV, designed to offer more traditional SUV capabilities than its monocoque siblings.

2010 Updates:

The 2010 model year saw the introduction of GDI engines for both the V6 and V8 options, improving power delivery and efficiency.

Production

Manufacturing Location:

Hwaseong, South Korea

Production Years:

2008-2012

🏆 Awards & Recognition

Recognitions

Safety Awards:

While specific awards are sparse, the Borrego generally met industry safety standards for its class.