🏷️ Basic Information

Make:

Kia

Model:

Rio

Model Variant:

Rio5

Year:

2010

Engine Code Primary:

G4FC

Chassis Codes:

JB

👋 Introduction

Segment:

Subcompact car

Target Audience:

Budget-conscious consumers, first-time car buyers, urban commuters

Key Competitors:

Honda Fit, Toyota Yaris, Ford Fiesta, Chevrolet Aveo

Vehicle Appeal:

Affordability, fuel efficiency, surprisingly spacious interior for its class, decent reliability

Manual Value Proposition:

Provides professional-grade repair information for DIY enthusiasts and independent workshops, enabling cost savings and ensuring proper maintenance.

📋 Manual Details

Primary Coverage:

North America

Secondary Coverage:

Global markets for 1.6L DOHC variants

Estimated Pages:

1500+

Type:

OEM Factory Shop Service Manual (FSM)

Subtype:

Repair and Diagnostic Manual

Primary Language:

English

File Format:

PDF

Accessibility:

Single PDF file, no special software or internet required

📖 Manual Coverage

Powertrain:

Engine (1.6L DOHC), Transmission (Manual & Automatic), Fuel System, Exhaust System, Cooling System, Lubrication System

Chassis:

Suspension (Front & Rear), Steering System, Braking System (ABS included), Drivetrain (FWD)

Electrical:

Engine Control Module (ECM), Body Control Module (BCM), Lighting System, Instrumentation, Audio System, Power Accessories, Charging System, Starting System

Body:

Interior & Exterior Trim, Body Panels, Doors, Windows, Seating Systems, HVAC System

Maintenance:

Oil changes, filter replacements, fluid checks/changes, spark plug replacement, belt inspection/replacement

Repair:

Engine overhaul, transmission repair/replacement, brake component replacement, suspension overhaul, steering rack replacement, electrical component diagnosis/replacement

Diagnostics:

Troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation, circuit diagrams, component testing procedures

Installation:

Component replacement procedures for all major systems

Depth:

Comprehensive, from basic maintenance to complete engine and transmission disassembly/reassembly.

Diagnostic Capability:

Advanced diagnostic procedures utilizing OE-level information and wiring schematics.

📊 Manual Specifications

Quality:

High-resolution, with clear text and crisp illustrations.

Searchability:

Fully searchable PDF with an integrated index for quick navigation.

Printability:

Printable pages for easy workshop use.

Binding:

N/A (Digital PDF format)

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Description:

1.6L DOHC Inline 4-Cylinder (Gamma G4FC engine)

Displacement:

1591 cc

Bore X Stroke:

77.0 mm x 85.4 mm

Compression Ratio:

10.5:1

Horsepower Peak:

122 hp @ 6300 rpm (approx.)

Torque Peak:

115 lb-ft @ 4200 rpm (approx.)

Injection Type:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

ECU:

Siemens VDO (or equivalent OE supplier)

Coolant Type:

Ethylene Glycol based, long-life coolant (e.g., Kia Super Long Life Coolant or equivalent)

Coolant Capacity:

Approx. 5.5 Liters (5.8 US Quarts)

Oil Type:

API SN/SM or ILSAC GF-5, SAE 5W-20 (check owner's manual for specific recommendations)

Oil Capacity W Filter:

Approx. 3.7 Liters (3.9 US Quarts)

Oil Filter Part Number Example:

26300-35056 (This is an example, refer to manual for precise fitment)

🔧 Transmission

Type:

5-speed Manual Transmission

Type:

4-speed Automatic Transmission (with Lock-up Torque Converter)

Manual Gear Ratios:

Detailed ratios for 1st through 5th gear and reverse are provided in the manual.

Automatic Shift Modes:

Standard Drive, possible Overdrive (OD OFF) switch depending on trim.

Fluid Type:

API GL-4 Gear Oil, SAE 75W-85 or 75W-90

Fluid Type:

Kia Genuine ATF SP-III or equivalent (check manual for exact specification)

Capacity:

Approx. 2.0 Liters (2.1 US Quarts)

Capacity:

Approx. 6.7 Liters (7.1 US Quarts) (Dry Fill)

📐 Dimensions

Length:

4240 mm (167.0 in) for Rio5 hatchback

Width:

1695 mm (66.7 in)

Height:

1500 mm (59.1 in)

Wheelbase:

2520 mm (99.2 in)

Track Width Front:

1464 mm (57.6 in)

Track Width Rear:

1468 mm (57.8 in)

Curb Weight Manual:

Approx. 1150 kg (2535 lbs)

Curb Weight Automatic:

Approx. 1175 kg (2590 lbs)

Gross Vehicle Weight Rating Gvwr:

Approx. 1600 kg (3527 lbs) - varies by configuration

Cargo Volume Rio5 Seats Up:

Approx. 275 Liters (9.7 cu ft)

Cargo Volume Rio5 Seats Down:

Approx. 635 Liters (22.4 cu ft)

🛡️ Safety Features

NHTSA Front Impact:

5 Stars (for models equipped with side airbags)

NHTSA Side Impact:

5 Stars (for models equipped with side airbags)

IIHS Moderate Overlap Front:

Good (for most models)

ABS:

Standard on most trims

E Brake Force Distribution Ebd:

Typically paired with ABS

Airbags Standard:

Dual front airbags

Airbags Optional:

Front side-impact airbags, side-curtain airbags (often part of a package)

Seatbelts:

3-point seatbelts with pretensioners and load limiters for front seats

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Audio System Features:

Standard AM/FM/CD/MP3 player, with optional auxiliary input and possibly SiriusXM satellite radio depending on trim level.

Display:

Basic LCD display for audio information and clock.

Traction Control:

Not typically standard on all 2010 models, check specific trim. TCS may be integrated with ESC if equipped.

Electronic Stability Control Esc:

Optional on some trims, highly recommended for enhanced safety.

Auxiliary Input:

Standard on most models for connecting external audio devices.

Usb Port:

Rarely standard on this model year, generally absent.

🔧 Maintenance

Oil And Filter Change:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions). Severe conditions may require shorter intervals.

Air Cleaner Filter:

Inspect every 7,500 miles (12,000 km), replace as needed, typically every 30,000 miles (48,000 km).

Spark Plugs:

Replace at 60,000 miles (96,000 km) (Iridium type plugs, if equipped, may have longer intervals - refer to manual).

Coolant Replacement:

First replacement at 105,000 miles (168,000 km) or 7 years, then every 45,000 miles (72,000 km) or 3 years thereafter.

Transmission Fluid Change Manual:

Inspect periodically, replacement not on a fixed schedule unless towed or driven in severe conditions. Refer to manual for specific guidance.

Transmission Fluid Change Automatic:

Inspect periodically. Replace at 60,000 miles (96,000 km) if towing or driving in severe conditions, otherwise, generally considered a 'lifetime' fluid by some manufacturers but periodic checks are advisable. Refer to manual.

Brake Fluid:

DOT 3 or DOT 4 brake fluid (verify with manual)

Power Steering Fluid:

If equipped with power steering, typically a specific power steering fluid or ATF Dexron III equivalent (verify with manual)

Common Wear Items:

Suspension components (bushings, ball joints, struts), brake pads and rotors, clutch wear (manual transmission), exhaust system corrosion.

Potential Electrical Issues:

Occasional issues with power window motors, door lock actuators, or interior lighting can occur, generally well-covered by diagnostic procedures in the manual.

📚 Vehicle History

Kia History:

Kia Motors Corporation, a South Korean manufacturer, has a history dating back to 1944, initially producing steel tubing and bicycles before entering the automotive market in the 1960s. Kia has grown significantly to become a major global automotive player, known for value and improving quality.

Rio Generation 2010:

The 2010 Kia Rio is part of the second generation (JB) of the Rio model, which was produced from 2005 to 2011. This generation saw significant improvements in styling, refinement, and features over its predecessor.

Rio Platform:

Based on a shared platform with Hyundai Accent (MC chassis), but with distinct Kia styling and tuning.

Assembly Locations:

Primarily manufactured in South Korea (Donghee Plant) and also assembled in other locations for specific markets.

🏆 Awards & Recognition

Safety Awards:

Achieved 5-star frontal and side crash test ratings from NHTSA for models equipped with side airbags, indicating good structural integrity and occupant protection.

Fuel Economy Estimates:

EPA estimates typically around 28 MPG city / 35 MPG highway for manual transmission models, contributing to its appeal as an economical vehicle.

Emission Standards:

Designed to meet US EPA and CARB emission standards relevant for the 2010 model year.