KIA SPORTAGE (KM) 2010 G 2.0 DOHC Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Generation Code: KM Model Year: 2010 Engine Code: G 2.0 DOHC 👋 Introduction Market Position Market Segment: Compact Crossover SUV Target Audience:...

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标签: 2010 Car Cars G 2.0 DOHC Kia Misc SPORTAGE (KM)

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sportage

Generation Code:

Model Year:

Engine Code:

G 2.0 DOHC

👋 Introduction

Market Position

Market Segment:

Compact Crossover SUV

Target Audience:

Owners seeking to perform maintenance and repairs, independent repair shops, automotive technicians

Competitive Analysis

Competitors 2010:

Honda CR-V, Toyota RAV4, Nissan Rogue, Hyundai Tucson, Ford Escape

Key Features Vehicle

Usp Km Generation:

Practicality, affordability, available AWD, decent fuel economy for its class at the time

📋 Manual Details

Coverage Areas

Coverage:

Service and repair procedures for the Kia Sportage (KM) 2010 G 2.0 DOHC

Page Count

Page Count:

Extensive (specific count not provided, but implied to be comprehensive for service and repair)

Manual Type

Manual Type:

Service Repair Manual

Language

Language:

English (assumed based on product description)

Format

Format:

Digital (likely PDF, common for online sales; 'product description' format suggests digital)

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, and overhaul of the 2.0L DOHC G engine

Fuel System:

Fuel injection system, fuel pump, injectors, fuel tank, lines, and evaporative emissions control

Ignition System:

Spark plugs, ignition coils, ECU control, timing

Cooling System:

Radiator, water pump, thermostat, hoses, fan, coolant specifications

Exhaust System:

Exhaust manifold, catalytic converter, muffler, emissions components

Transmission:

Service and repair for both manual and automatic transmissions (specifics to be detailed later)

Drivetrain:

Front-wheel drive (FWD) and All-wheel drive (AWD) systems, axles, differentials, driveshafts

Suspension:

Front and rear suspension components, struts, shocks, control arms, bushings, alignment

Steering:

Power steering system, pump, rack and pinion, steering column

Brakes:

Front and rear brake systems, pads, rotors, calipers, master cylinder, ABS, brake fluid

Electrical System:

Battery, charging system, starter, fuses, relays, wiring diagrams, lighting

Body And Chassis:

Body panels, doors, interior trim, chassis components, structural repair

HVAC:

Heating, Ventilation, and Air Conditioning system components and service

Safety Systems:

Airbag system, seatbelts, SRS module

Procedures Included

Preventative Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections

Troubleshooting:

Diagnostic procedures for common and complex issues, fault code interpretation

Component Replacement:

Step-by-step instructions for replacing major and minor components

Overhaul Rebuild:

Detailed instructions for complete engine, transmission, and other major component overhauls

Alignment Calibration:

Wheel alignment procedures, steering system calibration

Electrical Diagnostics:

Circuit testing, sensor diagnostics, ECU flashing/reprogramming

Body Repair:

Panel replacement, door adjustments, trim removal and installation

Technical Depth

Depth:

Comprehensive: from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Print Quality

Print Quality:

High-resolution scans, suitable for printing; includes diagrams and illustrations

Binding Type

Binding Type:

N/A (Digital format)

Paper Type

Paper Type:

N/A (Digital format)

Searchability

Searchability:

Likely text-searchable PDF, enabling quick access to specific information

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline-4 Cylinder, DOHC (Dual Overhead Camshaft)

Displacement:

2.0 Liters (1998 cc)

Bore X Stroke:

86.0 mm x 86.0 mm (estimated)

Compression Ratio:

9.6:1 (estimated)

Performance

Horsepower:

Approx. 140-142 hp @ 6000 rpm (for G20D engine)

Torque:

Approx. 137-139 lb-ft @ 4500 rpm (for G20D engine)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (MPI - Multi-Point Injection)

Fuel Type:

Unleaded Gasoline

Engine Management

Engine Control Unit (ECU) with diagnostic capabilities (OBD-II)

Timing

Timing Mechanism:

Timing Belt or Timing Chain (specific to G20D variant, often chain-driven)

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual Transmission

Optional

Transmission Type Optional:

4-Speed Automatic Transmission

Features

AWD Availability:

Available with All-Wheel Drive (AWD) system, electronically controlled coupling

Fluid Specs Auto

Automatic Transmission Fluid:

Kia Genuine ATF SP-III or equivalent (refer to manual for exact specification)

Fluid Specs Manual

Manual Transmission Fluid:

GL-4 SAE 75W-90 or equivalent (refer to manual for exact specification)

📐 Dimensions

Exterior

Length:

Approx. 4350 mm (171.3 in)

Width:

Approx. 1800 mm (70.9 in)

Height:

Approx. 1670 mm (65.7 in)

Wheelbase:

Approx. 2630 mm (103.5 in)

Weights

Curb Weight FWD:

Approx. 1500-1550 kg (3300-3420 lbs)

Curb Weight AWD:

Approx. 1580-1630 kg (3480-3590 lbs)

Cargo

Cargo Volume Seats Up:

Approx. 665 liters (23.5 cu ft)

Cargo Volume Seats Down:

Approx. 1651 liters (58.3 cu ft)

🛡️ Safety Features

Ratings

NHTSA Front Driver Side:

5-Star (for 2010 model year, in specific trims/configurations)

NHTSA Front Passenger Side:

5-Star (for 2010 model year, in specific trims/configurations)

IIHS Front Crash:

Good (for 2010 model year, in specific trims/configurations)

IIHS Side Impact:

Good (for 2010 model year, in specific trims/configurations)

Active Features

Standard Anti-lock Braking System

Traction Control:

Electronic Traction Control (TCS) available

Electronic Stability Control (ESC) available

Passive Features

Airbags:

Front airbags, front-side airbags, side-curtain airbags (depending on trim)

Seatbelts:

3-point seatbelts with pretensioners

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM/CD/MP3 audio system, optional navigation, AUX input, USB port

Speakers:

Typically 6 speakers

Driver Assistance

Cruise Control:

Standard on most trims

Rear Parking Sensors:

Optional feature

Connectivity

Bluetooth:

Optional Bluetooth hands-free connectivity

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 7,500 miles (12,000 km) or 6 months, whichever comes first (refer to manual for exact schedule)

Air Filter Replacement:

Approx. 30,000 miles (48,000 km) or as needed based on driving conditions

Cabin Air Filter:

Approx. 15,000 miles (24,000 km) or 12 months

Spark Plug Replacement:

Approx. 100,000 miles (160,000 km) for Iridium type plugs (confirm type in manual)

Timing Belt Chain Inspection:

Inspection recommended at 60,000 miles (96,000 km), replacement interval varies (chain typically long-life)

Fluid Specifications

Engine Oil Type:

API SN or higher, SAE 5W-20 or 5W-30 (verify viscosity with ambient temperature and manual)

Engine Oil Capacity:

Approx. 4.5 liters (4.8 US quarts) with filter

Coolant Type:

Long-life antifreeze coolant (e.g., Korean specification or equivalent HOAT)

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid

Known Issues

Common Wear Items:

Front struts/shocks, sway bar links, wheel bearings, rear liftgate struts

Engine G20D:

Can be reliable, but like any DOHC engine, proper maintenance of oil and cooling systems is crucial. Timing component wear if not serviced.

AWD System:

Regular fluid changes for the transfer case and rear differential are recommended to prevent wear.

📚 Vehicle History

Brand Heritage

Kia History:

Founded in 1944, Kia is South Korea's oldest manufacturer of motor vehicles. Known for its value-oriented and increasingly stylish vehicles.

Model Evolution

Sportage Generations:

The KM generation (2004-2010) was Kia's second generation Sportage, moving from a body-on-frame SUV to a unibody crossover, sharing its platform with the Hyundai Tucson.

Production

Production Years Km:

2004-2010

Manufacturing Locations:

South Korea (primarily)

🏆 Awards & Recognition

Recognitions

Safety Awards IIHS:

IIHS Top Safety Pick (for certain model years/configurations, check specific year)

Ratings

Consumer Ratings:

Generally well-regarded for value and practicality, though not always leading in refinement or advanced features compared to Japanese rivals of the era.