Mitsubishi LANCER EVOLUTION X Year 2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Model Code: CZ4A Year: 2010 Generation Generation: 10th Generation (2007-2016) 👋 Introduction Market Position Positioning: The Lancer Evolution X represents...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution X

Model Code:

Year:

Generation

Generation:

10th Generation (2007-2016)

👋 Introduction

Market Position

Positioning:

The Lancer Evolution X represents the pinnacle of Mitsubishi's performance sedan offerings, directly competing in the high-performance compact car segment.

Competitive Analysis

Key Competitors:

Subaru WRX STI, Volkswagen Golf R, Ford Focus RS, Audi S3.

Key Features

Performance Focus:

Renowned for its turbocharged engine, advanced All-Wheel Drive (AWD) system (AWC), and rally-bred performance heritage.

Technology Integration:

Early adoption of advanced electronic control systems for performance and handling (ACD, AYC, TC-SST transmission).

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Manual

Language:

English

Format:

Digital (likely PDF)

Page Count

Estimated Page Count:

3000+

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full coverage of 4B11T engine, including disassembly, assembly, timing, lubrication, cooling, and emissions control.

Engine Management:

Detailed diagnostics and repair for fuel injection, ignition, sensor systems (MAP, MAF, O2, knock, cam/crank position), ECU operation, and emissions systems.

Transmission Manual:

Complete repair procedures for the 5-speed or 6-speed manual transmission (e.g., Getrag 6-speed), including clutch, gear selection, and internal components.

Transmission Automated Manual:

If applicable to the 2010 model, coverage of the TC-SST (Twin Clutch-Sport Shift) transmission, including hydraulic systems, solenoids, and control modules.

Drivetrain:

Procedures for servicing and repairing the All-Wheel Control (AWC) system, including ACD (Active Center Differential), AYC (Active Yaw Control), and Super AYC.

Suspension:

Front and rear suspension systems, including struts, springs, control arms, bushings, and alignment procedures.

Steering:

Power steering system diagnostics, pump, rack and pinion, and steering column components.

Brakes:

Front and rear brake systems, including ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and brake caliper/rotor replacement.

Electrical System:

Complete wiring diagrams, fuse box layouts, battery, charging system (alternator, starter), lighting, and accessory circuits.

Body And Frame:

Body panel removal and installation, door mechanisms, glass, bumpers, and structural components.

HVAC:

Heating, Ventilation, and Air Conditioning system diagnostics, refrigerant service, blower motor, evaporator, and condenser replacement.

Safety Systems:

Airbag system diagnostics and SRS (Supplemental Restraint System) components.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air, cabin), fluid checks and top-offs, spark plug replacement, and basic inspections.

Diagnostic Troubleshooting:

Systematic diagnostic procedures, fault code interpretation (OBD-II), and symptom-based troubleshooting charts.

Disassembly And Assembly:

Step-by-step instructions for removing and installing all major vehicle components and sub-assemblies.

Repair And Rebuilding:

Detailed instructions for repairing or rebuilding specific components, including engine internals, transmissions, and suspension parts.

Wiring And Electrical Repair:

Troubleshooting and repair of electrical circuits, connector diagnostics, and component replacement.

Special Tools And Equipment:

Identification and usage instructions for specialized tools required for specific repair procedures.

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to advanced engine and transmission rebuilds, including detailed diagnostic strategies.

📊 Manual Specifications

File Format

File Type:

Searchability:

Typically searchable text for efficient information retrieval.

Print Quality

Image Resolution:

High resolution for clear diagrams and illustrations.

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper Quality:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Code:

4B11T

Engine Type:

2.0L Inline-4, Turbocharged, DOHC, 16-valve, MIVEC

Performance

Horsepower Hp:

Approx. 291 hp (USDM, varies by market/spec)

Torque Lb-Ft:

Approx. 300 lb-ft (USDM, varies by market/spec)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Multi-point Injection

Fuel Type:

Unleaded Premium Gasoline (91 Octane or higher recommended)

Engine Internals

Block Material:

Aluminum Alloy

Cylinder Head:

Aluminum Alloy

Bore X Stroke:

86.0 mm x 86.0 mm

Compression Ratio:

9.0:1

🔧 Transmission

Standard

Transmission Type:

6-speed Manual (Getrag MT-655)

Optional

Transmission Type Optional:

6-speed Twin Clutch-Sport Shift (TC-SST) Automated Manual

Features

AWD System:

Mitsubishi All-Wheel Control (AWC) with ACD, AYC, and Sport ABS.

Fluid Specs

Manual Transmission Fluid:

Dia Queen LSD Gear Oil 75W-85 GL-5 (for manual), Dia Queen SST Fluid (for TC-SST)

📐 Dimensions

Exterior

Length Mm:

Width Mm:

Height Mm:

Wheelbase Mm:

Weights

Curb Weight Kg:

1500-1570 (depending on transmission and trim)

Gross Vehicle Weight Rating Kg:

Approx. 1950

Wheels And Tires

Standard Wheel Size:

18x8.5 inches

Optional Wheel Size:

18x8.5 inches (BBS forged on some trims)

Standard Tire Size:

245/40R18

Bolt Pattern:

5x114.3

🛡️ Safety Features

Ratings

NHTSA Front Crash Rating:

5-Star (for similar model years, specific 2010 data may vary)

IIHS Top Safety Pick:

Yes (for many years of the 10th gen Evo)

Active Features

Anti-lock Braking System with Sport ABS

Electronic Brakeforce Distribution

Traction Control:

Active Traction Control (ATC)

Stability Control:

Active Stability Control (ASC)

Passive Features

Airbags:

Front, side, and curtain airbags

Seatbelts:

Pre-tensioner seatbelts with force limiters

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system

💡 Technology Features

Infotainment

Audio System:

Rockford Fosgate premium audio system often optional, with subwoofer and amplifier.

Navigation:

Optional HDD navigation system with voice recognition available on certain trims.

Driver Assistance

Cars with TC-SST often include Active Center Differential (ACD) and Active Yaw Control (AYC) for enhanced traction and handling.

Sensors:

Various sensors for ABS, ASC, ATC, engine management, and transmission control.

Connectivity

Bluetooth:

Bluetooth hands-free phone system and audio streaming typically available on higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 6 months (severe driving), 7,500 miles (12,000 km) or 12 months (normal driving).

Engine Air Filter:

Inspect every 7,500 miles (12,000 km), replace as needed (more frequently in dusty conditions).

Cabin Air Filter:

Replace every 15,000 miles (24,000 km) or 12 months.

Spark Plugs:

Replace approximately every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on type and driving conditions (iridium plugs recommended).

Coolant Replacement:

First replacement at 105,000 miles (168,000 km) or 7 years, then every 52,500 miles (84,000 km) or 4 years.

Fluid Specifications

Engine Oil Type:

SAE 0W-30 or 5W-30 Synthetic API SN or ILSAC GF-5 compliant.

Engine Oil Capacity:

Approx. 5.7 US quarts (5.4 liters) with filter change.

Coolant Type:

Mitsubishi Super Long Life Coolant (Zebra Green) or equivalent (Ethylene Glycol based).

Brake Fluid Type:

DOT 3 or DOT 4 (check manual for specific requirements).

Known Issues

Engine Weaknesses:

Potential for turbocharger issues if not maintained properly; some reports of valve seal wear over time.

Transmission Weaknesses:

TC-SST transmission can be sensitive to fluid levels and requires specific maintenance; manual transmissions generally robust but clutch wear is inevitable.

Ayc Acd Issues:

ACD pump failure can occur, requiring replacement; AYC system requires fluid maintenance.

📚 Vehicle History

Brand Heritage

Motorsport Roots:

Directly descended from Mitsubishi's World Rally Championship (WRC) winning Lancer Evolution lineage.

Model Evolution

Evo X Introduction:

Introduced globally in 2007 as the tenth generation, marking a significant redesign and the introduction of the new 4B11T engine and the innovative TC-SST transmission.

Design Language:

Sharp, aggressive styling with distinctive front grille, vented hood, and rear spoiler.

Production

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Performance Acclaim:

Consistently praised by automotive media for its handling, performance, and rally-inspired driving dynamics.