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2010 Volkswagen Routan Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Volkswagen Model: Routan Year: 2010 👋 Introduction Market Position Market Position: The 2010 Volkswagen Routan was positioned as a family-oriented minivan, sharing its platform with...
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🏷️ Basic Information
Identification
Make:
Volkswagen
Model:
Routan
Year:
2010
👋 Introduction
Market Position
Market Position:
The 2010 Volkswagen Routan was positioned as a family-oriented minivan, sharing its platform with Chrysler minivans of the era (Dodge Grand Caravan/Chrysler Town & Country).
Competitive Analysis
Competitive Analysis:
Competed directly with established minivans such as the Honda Odyssey, Toyota Sienna, and Ford Freestar/Windstar.
Key Features
Key Features:
Offered a blend of European driving dynamics (Volkswagen's tuning) with American minivan practicality and features. Known for its spacious interior and flexible seating configurations.
Manual Value Proposition
Manual Value Proposition:
Provides licensed, OE-derived information, offering a cost-effective and convenient alternative to printed manuals for DIY repairs and maintenance, saving on professional labor costs.
📋 Manual Details
Manual Type
Manual Type:
Service and Repair Manual Software
Format
Format:
Online Access (Web-based)
Language
Language:
English
Access Duration
Access Duration:
1 Year
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine diagnosis, repair, disassembly, assembly, overhaul, timing components, lubrication, cooling system
Engine Performance:
Fuel injection systems (MPI/GDI), ignition system, emission control systems, turbocharging (if applicable)
Transmission:
Automatic transmission diagnosis, repair, fluid service, torque converter
Drivetrain:
Front-wheel drive axle, CV joints, seals
Brakes:
Hydraulic system, disc brakes, ABS components, parking brake
Suspension:
Front suspension components (struts, control arms, ball joints), rear suspension components (torsion beam/independent, shocks, springs)
Steering:
Power steering system, steering column, tie rods, rack and pinion
Electrical System:
Battery, charging system, starter motor, lighting, power windows, power locks, mirrors, fuses, relays
HVAC:
Heating, ventilation, air conditioning system diagnosis, refrigerant handling, component replacement
Body And Frame:
Body panel repair, door mechanisms, interior trim, glass replacement
Driver Assistance:
Cruise control systems
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation
Troubleshooting:
Diagnostic trouble code (DTC) interpretation, symptom-based troubleshooting guides
Repair:
Component replacement, system adjustments, sensor calibration
Diagnostics:
Use of scan tools, electrical testing procedures, mechanical testing
Technical Depth
Technical Depth:
Comprehensive, from basic maintenance to advanced diagnostics and component-level repair
📊 Manual Specifications
File Format
File Format:
Proprietary web-based software
Print Quality
Print Quality:
N/A (Digital Format)
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Software Compatibility
Software Compatibility:
PC, Laptop, Smartphone, Tablet with web browser and internet connection
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.8L V6 (EGH)
Displacement:
3778 cc
Bore X Stroke:
96.0 mm x 86.0 mm
Compression Ratio:
9.6:1
Horsepower:
197 hp @ 5200 rpm
Torque:
230 lb-ft @ 4000 rpm
Fuel System:
Sequential Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug
Emission Control:
California Emission Standards (PZEV/ZEV for some models)
Engine Code Example:
EGH
Optional Engine
Engine Type:
4.0L V6 (4.0L SOHC V6 by Chrysler)
Displacement:
3952 cc
Horsepower:
251 hp @ 6000 rpm
Torque:
259 lb-ft @ 4100 rpm
Fuel System:
Multi-Displacement System (MDS) with Fuel Injection
🔧 Transmission
Standard
Transmission Type:
6-Speed Automatic (62TE by Chrysler)
Gear Ratios 1St:
4.107
Gear Ratios 2Nd:
2.370
Gear Ratios 3Rd:
1.500
Gear Ratios 4Th:
1.000
Gear Ratios 5Th:
0.757
Gear Ratios 6Th:
0.642
Final Drive Ratio:
3.433
Transmission Fluid Type:
ATF+4 (Chrysler)
Transmission Fluid Capacity:
Approximately 8.8 US quarts (8.3 liters)
📐 Dimensions
Exterior
Length:
203.7 inches (5174 mm)
Width:
78.9 inches (2004 mm)
Height:
68.9 inches (1750 mm)
Wheelbase:
121.6 inches (3089 mm)
Weights
Curb Weight Min:
4576 lbs (2076 kg)
Curb Weight Max:
4851 lbs (2200 kg)
Gross Vehicle Weight Rating Gvwr:
6200 lbs (2812 kg)
Cargo
Cargo Volume Behind 3Rd Row:
31.4 cu ft (889 liters)
Cargo Volume Behind 2Nd Row:
79.3 cu ft (2245 liters)
Cargo Volume Behind 1St Row:
144.4 cu ft (4089 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Front Seat:
5 Stars
NHTSA Side Impact Rear Seat:
5 Stars
NHTSA Rollover:
4 Stars
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Electronic Stability Control:
Standard Electronic Stability Control (ESC)
Passive Features
Airbags Front:
Driver and front passenger airbags
Airbags Side:
Front-seat side-impact airbags
Airbags Curtain:
All rows side-curtain airbags
Seat Belts:
3-point seat belts for all seating positions, pretensioners for front seats
💡 Technology Features
Infotainment
Infotainment System:
Available Uconnect infotainment system with touchscreen, CD/DVD player, MP3 capability, and available navigation.
Driver Assistance
Driver Assistance Features:
Cruise control, rear parking sensors (optional), rearview camera (optional).
Connectivity
Connectivity Options:
Bluetooth hands-free calling and audio streaming (with Uconnect system).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first, with synthetic oil.
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) for platinum or iridium plugs.
Transmission Fluid Change:
Every 60,000 miles (96,000 km) under normal driving conditions.
Coolant Flush:
Initial flush at 100,000 miles (160,000 km), then every 60,000 miles (96,000 km).
Fluid Specifications
Engine Oil Type:
SAE 5W-20 Synthetic Motor Oil (API Certified)
Engine Oil Capacity:
4.7 US quarts (4.4 liters) for 3.8L V6
Coolant Type:
HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Mopar OAT recommended for consistency.
Brake Fluid Type:
DOT 3
Known Issues
Known Issues Transmission:
Hesitation or rough shifting, torque converter shudder, potential issues with solenoid pack or valve body in the 62TE transmission.
Known Issues Power Steering:
Leaking power steering pump or lines, noisy pump.
Known Issues HVAC:
AC compressor failure, blend door actuator issues, blower motor resistor failure.
Known Issues Electrical:
Window regulator failure, intermittent power issues, issues with power sliding doors.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Volkswagen, a German automotive manufacturer with a long history, known for its engineering and build quality.
Model Evolution
Model Evolution:
The Routan was Volkswagen's sole minivan offering in North America for this generation. It was a rebadged version of the Chrysler RT platform minivans, signifying a product sharing agreement.
Production
Production Period:
2009-2013
Manufacturing Location:
Windsor Assembly Plant, Ontario, Canada (Shared with Chrysler)
🏆 Awards & Recognition
Recognitions
Recognitions:
While not known for specific 'awards', the platform it was based on (Chrysler minivans) consistently received high safety ratings and was a popular choice in the segment.