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Yamaha YZ125 Service Manual Repair 2010 YZ 125

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$16.99
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🏷️ Basic Information Identification Make: Yamaha Model: YZ125 Year: 2010 Vehicle Type: Motocross Motorcycle Codes Engine Code Identifier: YZ125 (specific VIN prefix may vary based on region, consult dealer for...
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类型: Motorcycle
厂商:
斯库: 442499
Yamaha YZ125 Service Manual Repair 2010 YZ 125
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YZ125
Year:
2010
Vehicle Type:
Motocross Motorcycle
Codes
Engine Code Identifier:
YZ125 (specific VIN prefix may vary based on region, consult dealer for precise lookup)
👋 Introduction
Market Position
Class:
Performance Motocross Motorcycle
Segment:
125cc Two-Stroke Motocross
Competitive Analysis
Key Competitors:
KTM 125 SX, Honda CR125R (though Honda discontinued its 125 two-stroke earlier), Suzuki RM125 (discontinued by 2008), Kawasaki KX125 (discontinued by 2007).
Key Features
Engine Type:
Liquid-cooled, 2-stroke, reed valve, single-cylinder
Chassis Design:
Lightweight aluminum bilateral beam frame
Suspension Technology:
High-performance Kayaba Speed Sensitive System (SSS) front forks and Monoshock rear suspension.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete repair, maintenance, and troubleshooting for the 2010 Yamaha YZ125.
Specific Systems Covered:
Engine, drivetrain, chassis, suspension, brakes, electrical system, fuel system, cooling system.
Page Count
Total Pages:
161
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine teardown, assembly, cylinder head, piston, crankshaft, connecting rod, all internal components.
Fuel And Ignition:
Carburetor (Mikuni VM34SS), fuel tank, fuel lines, CDI ignition system, spark plug specifications.
Transmission And Drivetrain:
Clutch operation and adjustment, gearbox disassembly and reassembly, chain drive maintenance.
Suspension:
Front fork (Kayaba 48mm USD) overhaul, rear shock absorber (Kayaba) service, suspension adjustments.
Brakes:
Front and rear hydraulic disc brake system service, caliper overhaul, bleeding procedures, pad replacement.
Electrical System:
Wiring diagrams, lighting system, ignition system, battery maintenance, troubleshooting electrical faults.
Cooling System:
Radiator, coolant, hoses, thermostat (if applicable to two-stroke design).
Chassis And Frame:
Frame inspection, steering head bearing service, wheel bearing replacement.
Procedures Included
Maintenance:
Regular service checks, lubrication points, filter replacement, chain adjustment, brake fluid changes.
Troubleshooting:
Diagnostic flowcharts for common issues, engine performance problems, starting difficulties, electrical faults.
Repair:
Complete step-by-step instructions for all major component repairs and replacements.
Rebuilds:
Comprehensive guidance for complete engine and suspension rebuilds.
Adjustments:
Carburetor tuning, clutch adjustment, suspension setup, cable adjustments.
Technical Depth
Depth:
Expert Level - Suitable for professional mechanics and experienced DIY enthusiasts. Covers all aspects from basic maintenance to complete engine and chassis overhauls.
Diagnostic Capabilities:
Detailed troubleshooting guides for identifying and resolving mechanical and electrical issues.
Visual Aids:
Includes clear photographs and detailed part diagrams to illustrate procedures.
📊 Manual Specifications
File Format
Format Details:
PDF (Portable Document Format) - High resolution, searchable text, printable pages.
Print Quality
Print Readability:
Excellent. Designed for clear printing of text and diagrams.
Binding Type
Binding Type For Digital:
N/A (Digital download)
Paper Type
Paper Type For Digital:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, reed valve, single-cylinder
Bore X Stroke:
54.0 mm x 54.5 mm
Displacement:
124 cc
Compression Ratio:
8.6:1 (nominal)
Intake System:
Reed valve intake
Carburetor:
Mikuni VM34SS
Ignition:
Digital CDI (Capacitor Discharge Ignition)
Starting System:
Primary kick
Lubrication:
Premixed fuel and oil (2-stroke oil ratio typically 20:1 or 32:1, consult manual for exact spec)
Performance
Horsepower:
Approx. 39-40 HP (at crankshaft, typical for this class)
Torque:
Approx. 2.4 kgf-m / 23.5 Nm (at crankshaft, typical for this class)
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
7.0 Liters (1.85 US gal)
🔧 Transmission
Standard
Type:
Constant mesh 6-speed
Clutch:
Wet, multi-plate, cable-actuated
Final Drive:
Chain drive, RK520MS O-ring chain (example chain type)
📐 Dimensions
Exterior
Overall Length:
2170 mm (85.4 in)
Overall Width:
825 mm (32.5 in)
Overall Height:
1280 mm (50.4 in)
Seat Height:
985 mm (38.8 in)
Wheelbase:
1475 mm (58.1 in)
Ground Clearance:
355 mm (14.0 in)
Weights
Dry Weight:
97 kg (213.8 lbs)
Wet Weight:
Approx. 104 kg (229 lbs)
Front Tire Size:
80/100-21 51M
Rear Tire Size:
110/90-19 62M
Wheelbase Type:
Spoked aluminium wheels
Wheel Bolt Pattern:
N/A (Hub mounted)
🛡️ Safety Features
Ratings
Safety Class:
Off-road competition vehicle, not intended for street use. No NHTSA/Euro NCAP ratings.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Passive Features
Frame Construction:
High-tensile aluminum alloy frame for rigidity and impact absorption.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Performance Motocross Motorcycle, no infotainment system)
Driver Assistance
Assistance Systems:
N/A (Performance Motocross Motorcycle, no electronic rider aids like ABS or traction control)
Connectivity
Connectivity Features:
N/A (Performance Motocross Motorcycle, no connectivity features)
Engine Management
Ignition Control:
Digital CDI provides precise ignition timing for optimal power delivery across the rev range.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 10-15 hours of riding or annually. Consult manual for precise recommendation.
Air Filter Cleaning:
Recommended every 5-10 hours of riding, or more frequently in dusty conditions. Specific cleaning procedure detailed in manual.
Spark Plug Inspection:
Recommended every 10-20 hours of riding. Manual specifies plug type and gap.
Chain Lubrication Adjustment:
Recommended every 5-10 hours of riding or after washing. Check tension regularly.
Top End Rebuild:
Intervals vary based on usage, typically 30-50 hours for aggressive riding. Manual provides detailed overhaul procedures.
Fluid Specifications
Engine Oil:
2-stroke premix oil. Yamaha recommends Yamalube 2R or equivalent high-quality 2-stroke racing oil. Oil ratio: 20:1 or 32:1 depending on conditions/preference (consult manual).
Transmission Oil:
Yamaha recommends Yamalube Gear Oil (e.g., 10W-30 or 10W-40, check manual for specific viscosity) or equivalent motorcycle-specific transmission oil. Capacity: 0.65 Liters (0.69 US qt).
Coolant:
A high-quality, permanent type coolant (antifreeze) mixed with distilled water at a 50:50 ratio. Yamaha recommends Yamalube Coolant.
Brake Fluid:
DOT 4 hydraulic brake fluid (DOT 3 may be acceptable, but DOT 4 is preferred for higher boiling point). Ensure it is fresh and clean.
Known Issues
Common Wear Items:
Clutch plates, piston rings, seals, bearings (crankshaft, wheel, steering head), chain and sprockets, brake pads.
Carburetor Tuning:
Requires regular cleaning and tuning due to its nature as a high-performance carbureted engine, especially with changes in altitude or temperature.
Power Valve System:
The YPVS (Yamaha Power Valve System) can accumulate carbon deposits, requiring periodic cleaning to maintain optimal performance. Manual details its inspection and cleaning.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long and storied history in motocross, with the YZ series being a cornerstone of their off-road performance for decades.
Model Evolution
Yz Series Legacy:
The YZ125 has been a dominant force in the 125cc class, known for its potent two-stroke power delivery and agile handling. Updates through the years focused on engine performance, chassis refinement, and suspension technology.
Production
Production Period:
Ongoing since the 1970s. The 2010 model represents a mature iteration of the YZ125 platform.
Manufacturing Location:
Japan (typical for Yamaha models)
🏆 Awards & Recognition
Recognitions
Class Performance Awards:
The YZ125 has historically been recognized in industry publications and by riders for its class-leading performance and handling in the 125cc two-stroke category.
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