🏷️ Basic Information

Make:

Ford

Model:

Ranger

Platform:

PX

Generation Designation:

PX Series (First Generation)

Model Years:

2011, 2012, 2013

👋 Introduction

Positioning:

The Ford Ranger PX series represents a robust and capable light commercial vehicle, popular for its utility, durability, and off-road prowess in various global markets. This manual caters to owners and technicians seeking in-depth knowledge for maintenance and repair.

Competitors:

Competes with vehicles such as the Toyota Hilux, Mitsubishi Triton, Nissan Navara, and Chevrolet Colorado in the mid-size pickup truck segment.

Manual Value Proposition:

Provides factory-level repair and maintenance data, covering a wide array of engine and transmission options, essential for DIY enthusiasts and professional workshops alike. Enables long-term ownership and optimal vehicle performance.

Manual Scope:

Covers all engine variants (2.5L Duratec, 2.2L Duratorq, 3.2L Duratorq) and transmission options (MT82 6-Speed Manual, MT75 5-Speed Manual, 6R80 6-Speed Auto), providing a complete resource.

📋 Manual Details

Primary Coverage:

Mechanical, Electrical, Bodywork, Powertrain, Chassis

Diagnostic Coverage:

Troubleshooting, diagnostic procedures for all systems

Estimated Pages:

Extensive (specific page count not provided, but described as comprehensive)

Type:

Workshop Manual / Service Manual / Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Powertrain:

Engine systems (2.5L Duratec, 2.2L Duratorq, 3.2L Duratorq), Fuel System, Cooling System, Exhaust System, Emission Control, Transmission (MT82 6-Speed Manual, MT75 5-Speed Manual, 6R80 6-Speed Automatic)

Chassis:

Suspension (Front & Rear), Steering, Brakes (Front & Rear Systems), Differential & Driveline, Tires & Wheels, Frame & Bumpers

Electrical:

General Electrical Information, Wiring Diagrams, Ignition Control, Power Systems & Restraints, Instrument Cluster, Lamps, Horn, Audio/Video, Navigation/Telecommunication, Chime/Buzzer, Vehicle Theft Security, Speed Control, Electronic Control Modules (ECMs)

Body:

Vehicle Body, Body Panels, Doors, Windows, Seats, Interior Trim, Heating & Air Conditioning (HVAC)

Engine Systems Detailed:

Engine mechanicals (cylinder head, block, pistons, crankshaft), lubrication system, cooling system, fuel system (injection, pumps, filters), air intake system, forced induction (turbocharger for Duratorq), exhaust and emission control systems.

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication points

Repair:

Component removal and installation, system diagnostics and repair, engine overhaul, transmission service, brake servicing, suspension component replacement

Troubleshooting:

Diagnostic flowcharts, fault code interpretation, common issue diagnosis

Engine Rebuild:

Comprehensive procedures for engine disassembly, inspection, component replacement, and reassembly, including torque sequences and specifications.

Transmission Overhaul:

Detailed steps for removing, disassembling, inspecting, repairing, and reinstalling both manual and automatic transmissions, including clutch and torque converter procedures.

Brake System Service:

Disc brake pad and rotor replacement, caliper servicing, hydraulic system bleeding, parking brake adjustment, ABS system diagnostics and repair.

Suspension Steering Repair:

Replacement of shock absorbers, springs, control arms, bushings, ball joints, tie rod ends, and steering rack/box overhaul and replacement.

Depth:

Comprehensive factory-level detail for diagnostics, repair, and maintenance procedures, including torque specifications, clearances, and alignment data.

Diagnostic Tools:

Information on interpreting diagnostic trouble codes (DTCs), using OBD-II scanners, and specific Ford diagnostic procedures for various ECUs.

Electrical Diagrams:

Detailed wiring diagrams for all electrical systems, allowing for accurate tracing and troubleshooting of circuits.

Specification Data:

Includes critical technical specifications such as torque values for critical fasteners, fluid capacities, engine clearances, wheel alignment specifications, and tire pressure recommendations.

📊 Manual Specifications

File Type:

PDF

Searchability:

PDF format typically allows for text searching of keywords, greatly improving efficiency in finding specific information.

Printability:

Printable pages as needed, designed for easy reproduction.

Page Layout:

Designed for clarity and ease of use, often with diagrams, illustrations, and tables that reproduce well on standard paper sizes.

Binding:

N/A (Digital PDF format)

Paper Recommendation:

N/A (Digital PDF format)

⚙️ Engine Specifications

Engine Options:

2.5L Duratec (Petrol/Diesel depending on market), 2.2L Duratorq TDCi (Diesel), 3.2L Duratorq TDCi (Diesel)

2 2L Duratorq Tdci Power:

Typically around 110-125 kW (148-168 hp) and 375-400 Nm torque (specifics vary by tune and market)

3 2L Duratorq Tdci Power:

Typically around 147 kW (197 hp) and 470 Nm torque (specifics vary by tune and market)

Fuel Delivery:

Common Rail Direct Injection (CRDi) for Duratorq TDCi engines; specifications for Duratec will vary.

Cooling Type:

Pressurized liquid cooling system with thermostat control and electric/viscous fan (application dependent).

Emission Systems:

Includes catalytic converters, diesel particulate filters (DPF) for Duratorq models, exhaust gas recirculation (EGR), and other systems as per regional regulations.

Duratorq Tdci Codes:

While specific engine codes like 'P5AT' for 3.2L and 'YN2S' for 2.2L are not explicitly stated in the product info, this manual would contain them.

🔧 Transmission

Manual Options:

MT82 6-Speed Manual, MT75 5-Speed Manual

Automatic Option:

6R80 6-Speed Automatic Transmission

Drivetrain:

Available in RWD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) configurations, often with electronic shift-on-the-fly 4WD systems.

Manual Transmission Fluid:

Refer to manual for specific API GL-4 or GL-5 gear oil recommendations (e.g., SAE 75W-90 or 75W-85). Capacity varies by transmission type.

Automatic Transmission Fluid:

Mercon LV or equivalent specified ATF. Capacity typically around 9-10 liters for a dry fill.

📐 Dimensions

Body Styles:

Single Cab, Extended Cab (Space Cab), Double Cab (Crew Cab)

Wheelbase:

Varies by cab configuration and wheelbase option, typically ranging from ~3000mm to ~3220mm.

Gross Vehicle Weight Rating:

Ranges typically from 2800 kg to 3200 kg depending on configuration and market.

Towing Capacity:

Up to 3,500 kg braked towing capacity for suitable configurations.

Curb Weight:

Varies significantly by configuration, typically ranging from 1,700 kg to over 2,100 kg.

🛡️ Safety Features

Ancap Rating:

Achieved a 5-star ANCAP safety rating for some configurations (check specific model year and test results).

Electronic Stability Control:

Standard or optional depending on trim and market, often includes Roll-Over Mitigation and Trailer Sway Control.

Traction Control:

Standard across most models.

Airbags:

Front airbags for driver and passenger, optional side and curtain airbags depending on trim level.

💡 Technology Features

System Availability:

Depending on trim level and options, features included Ford's SYNC infotainment system with touchscreen, Bluetooth connectivity, USB ports, and audio controls.

Navigation Availability:

Optional navigation systems were available on higher trim levels.

Parking Aids:

Rear parking sensors were available on higher trims; some models may have had reverse cameras.

Bluetooth Integration:

Available for hands-free calling and audio streaming with compatible devices.

🔧 Maintenance

Oil Change Interval Diesel:

Typically every 10,000 - 15,000 km or 12 months, whichever comes first. Refer to manual for exact recommendation based on driving conditions.

Air Filter Replacement:

Recommended every 20,000 - 40,000 km or as needed based on dusty conditions.

Timing Belt Chain Diesel:

Duratorq engines utilize a timing chain, designed for the life of the engine, but inspection for wear is recommended at higher mileages.

Engine Oil Specification Diesel:

API CI-4/CJ-4 or ACEA E7/E9 compliant synthetic diesel engine oil, typically SAE 5W-30 or 10W-30. Consult manual for precise specification.

Coolant Specification:

Ford Super Plus Premium coolant (or equivalent meeting Ford WSS-M97B44-D specification). A 50/50 mix with distilled water is standard.

Brake Fluid Specification:

Typically DOT 3 or DOT 4 brake fluid. Manual will specify exact type and grade.

Power Steering Fluid:

Hydraulic Power Steering Fluid (HPSF), often Mercon V or equivalent. Check manual for exact specification.

Common Wear Items:

Front suspension components (bushings, ball joints), brake pads and rotors due to load carrying, EGR valve and DPF issues on diesel engines if not maintained or driven appropriately (e.g., short trips).

Transmission Considerations:

Early MT82 manual transmissions sometimes reported issues with shift feel or clutch wear. Regular fluid changes for both manual and automatic transmissions are crucial.

Diesel Injector Care:

Proper fuel quality and regular fuel filter changes are crucial for the longevity of the common rail diesel injectors.

📚 Vehicle History

Ford Truck Legacy:

Ford has a long and distinguished history in producing rugged and capable pickup trucks, dating back to models like the F-Series and earlier Ranger iterations.

Px Generation Introduction:

The PX Ranger, launched globally in 2011, represented a significant step up in design, refinement, and technology for Ford's mid-size pickup, developed in conjunction with Mazda (BT-50).

Design Influence:

The PX Ranger's design language influenced subsequent Ford global vehicles, emphasizing a bolder and more car-like interior and exterior presence for a pickup truck.

Manufacturing Locations:

Primarily manufactured in Thailand at the AutoAlliance Thailand plant.

🏆 Awards & Recognition

Segment Awards:

The Ford Ranger PX series has received numerous awards in various markets for its capability, design, and value proposition within the light commercial vehicle and pickup truck segments.