KIA SPORTAGE Service Repair Manual 2011-2012

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🏷️ Basic Information Identification Make: Kia Model: Sportage Model Years Covered: 2011-2012 Codes Platform Code: SL 👋 Introduction Market Position Market Segment: Compact Crossover SUV Competitive Analysis Key Competitors 2011...

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类型: Car

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标签: 2011 2012 Car Cars Kia SPORTAGE

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sportage

Model Years Covered:

2011-2012

Codes

Platform Code:

👋 Introduction

Market Position

Market Segment:

Compact Crossover SUV

Competitive Analysis

Key Competitors 2011 2012:

Honda CR-V, Toyota RAV4, Nissan Rogue, Ford Escape, Hyundai Tucson, Mazda CX-5.

Key Features

Vehicle Platform:

Shared platform with Hyundai ix35/Tucson, featuring a monocoque construction.

Design Philosophy:

Kia's 'Tiger Nose' grille, modern styling, emphasis on value and features.

📋 Manual Details

Coverage Areas

Coverage Type:

Complete Workshop Service and Repair

Page Count

Estimated Page Count:

1500+

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, inspection, repair, and reassembly of all engine components (cylinder head, block, pistons, crankshaft, valves, timing system).

Fuel System:

Fuel delivery, injection system (MPI/GDI), fuel pump, injectors, evaporative emission control (EVAP).

Cooling System:

Radiator, coolant pump, thermostat, fan operation, hoses, and fluid specifications.

Lubrication System:

Oil pump, oil filter, oil pan, oil pressure, and recommended lubricant specifications.

Ignition System:

Ignition coils, spark plugs, engine control module (ECM) control, and diagnostic procedures.

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, oxygen sensors, and emission control.

Transmission Manual:

Clutch system, gearshift linkage, sub-transmission (if applicable), and transmission disassembly/reassembly.

Transmission Automatic:

Internal components, valve body, torque converter, electronic controls, fluid specifications, and removal/installation.

Drivetrain:

Driveshafts, CV joints, differential, and related components.

Front Suspension:

MacPherson struts, control arms, ball joints, bushings, springs, shock absorbers, alignment specifications.

Rear Suspension:

Multi-link independent suspension, shock absorbers, springs, control arms, bushings, and alignment specifications.

Steering System:

Power steering pump (hydraulic/electric), steering rack, tie rods, and steering column.

Brake System:

Front/rear disc brakes, calipers, rotors, brake pads, master cylinder, brake booster, ABS, EBD, and brake fluid specifications.

Electrical System Charging:

Battery, alternator, voltage regulator, charging circuit diagnostics.

Electrical System Starting:

Starter motor, starter solenoid, and related circuitry.

Electrical System Lighting:

Headlights, taillights, interior lighting, fog lamps, and bulb specifications.

Electrical System Accessories:

Wipers, power windows, power locks, mirrors, horn, and climate control components.

Body And Frame:

Body panel removal/installation, structural components, door mechanisms, and trim.

HVAC System:

Air conditioning, heating, ventilation, blower motor, evaporator, condenser, refrigerant types, and service procedures.

Safety Systems:

Airbag system (SRS), seat belt pre-tensioners, and related sensors and diagnostics.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, inspections.

Component Replacement:

All major and minor component replacement procedures covered in the systems listed.

Diagnostic Procedures:

Step-by-step troubleshooting guides for common and uncommon problems, fault code diagnosis.

Electrical Diagnostics:

Wiring diagrams, circuit testing, component testing, and troubleshooting of electrical faults.

Engine Rebuilding:

Complete engine disassembly, inspection, component specification (clearances, tolerances), and reassembly.

Transmission Overhaul:

Detailed procedures for the repair and overhaul of both manual and automatic transmissions.

Suspension And Steering Repair:

Replacement of worn suspension and steering components, alignment procedures.

Brake System Service:

Brake pad and rotor replacement, caliper service, bleeding procedures, ABS/EBD system diagnostics.

Re Wiring:

Specific instructions for addressing electrical wiring issues and repairs.

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic fluid changes to full engine and transmission rebuilds.

Diagnostic Tools Required:

Implied need for standard automotive tools, diagnostic scanners, and specialized tools as specified within the manual.

Torque Specifications:

Detailed torque specifications for all critical fasteners.

Clearance Tolerances:

Precise measurements for component clearances and tolerances during rebuilds.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High resolution, allowing for clear viewing and printing of diagrams and text.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Digital Features

Zoom Functionality:

Yes, allows zooming in and out for detailed viewing.

Searchability:

Likely text-searchable PDF, facilitating quick access to specific topics.

Compatibility

Pc Mac Compatibility:

⚙️ Engine Specifications

Primary Engine

Engine Code Gasoline Us Spec:

G4KD (2.4L Theta II MPi)

Engine Displacement Gasoline:

2359 cc (2.4 Liters)

Engine Configuration Gasoline:

Inline 4-cylinder, DOHC, 16 valves

Performance

Horsepower Gasoline:

Approx. 176 hp @ 6000 rpm

Torque Gasoline:

Approx. 169 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery Gasoline:

Multi-point Fuel Injection (MPI)

Engine Codes Other

Engine Code Gasoline 2.0L:

G4GC (2.0L Beta II MPi - markets outside North America)

Engine Displacement Other

Engine Displacement Gasoline 2.0L:

1998 cc (2.0 Liters)

Performance Other

Horsepower Gasoline 2.0L:

Approx. 140-142 hp @ 6000 rpm (market dependent)

Fuel System Other

Fuel Type Recommendation:

Unleaded Gasoline (Octane rating as per owner's manual)

🔧 Transmission

Standard Transmission

Transmission Type Standard:

6-Speed Manual Transmission

Optional Transmission

Transmission Type Optional:

6-Speed Automatic Transmission with Shiftronic

Features

Drivetrain Options:

Front-Wheel Drive (FWD) or All-Wheel Drive (AWD)

Fluid Specifications

Automatic Transmission Fluid:

Kia SPIII or equivalent ATF (Specific part number to be confirmed in manual, e.g., 00217-00010).

Manual Transmission Fluid:

GL-4 or GL-5 gear oil, viscosity grade 75W/85 or 75W/90 (Specific part number to be confirmed in manual).

📐 Dimensions

Exterior

Length:

Approx. 4440 mm (174.8 in)

Width:

Approx. 1820 mm (71.7 in)

Height:

Approx. 1645 mm (64.8 in) (without roof rails)

Weights

Curb Weight:

Approx. 1550-1650 kg (3417-3638 lbs) depending on configuration.

Towing Capacity:

Not typically specified for this class of vehicle, consult owner's manual for any limitations.

🛡️ Safety Features

Ratings

NHTSA Front Crash Test Rating:

5-Star (for 2011 model year, specific configurations may vary)

IIHS Top Safety Pick:

Yes (for 2011 and 2012 model years)

Active Features

Standard Anti-lock Braking System

Standard Electronic Brake-force Distribution

Standard Electronic Stability Control (ESC) with Traction Control System (TCS)

Passive Features

Airbags:

Front, side, and curtain airbags standard on most trims.

Seatbelts:

3-point front and rear seat belts with pretensioners and load limiters.

💡 Technology Features

Infotainment

Infotainment Options Available:

Available with AM/FM/CD/MP3 audio systems, satellite radio, auxiliary input, USB port, and optional navigation systems with Bluetooth connectivity.

Driver Assistance

Driver Assistance Features Available:

Rearview camera, parking sensors (on select trims).

Connectivity

Connectivity Options:

Bluetooth hands-free phone system, USB and auxiliary audio inputs.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 miles (12,000 km) or 12 months, whichever comes first, under normal driving conditions. Severe conditions may require shorter intervals.

Air Filter Replacement Interval:

Recommended every 30,000 miles (48,000 km) or as needed based on driving environment.

Cabin Air Filter Replacement Interval:

Recommended every 15,000 miles (24,000 km) or annually.

Spark Plug Replacement Interval 2.4L:

Recommended around 100,000 miles (160,000 km) for iridium-tipped spark plugs.

Coolant Replacement Interval:

Initial replacement at 105,000 miles (168,000 km), then every 60,000 miles (96,000 km) or 5 years thereafter.

Fluid Specifications

Engine Oil Type:

SAE 5W-20, API SN or ILSAC GF-5 certified synthetic or semi-synthetic oil (refer to manual for specific OEM recommendation, e.g., Kia Genuine Oil).

Engine Oil Capacity:

Approx. 4.5 US quarts (4.3 Liters) with filter for 2.4L engine.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid Type:

Hydraulic Power Steering Fluid (Specific type may vary, consult manual. Some models might use ATF).

Known Issues

Engine Noise Potential:

Some owners have reported minor engine noise issues, often related to timing chain tensioners or accessories. The manual will guide diagnosis.

Suspension Wear Potential:

Like many crossovers, control arm bushings, sway bar links, and struts can experience wear over time, especially with higher mileage or harsh driving conditions. Manual provides replacement procedures.

Automatic Transmission Performance:

While generally reliable, the 6-speed automatic can occasionally exhibit shifting concerns. Regular fluid changes are crucial, and the manual offers diagnostic pathways.

📚 Vehicle History

Brand Heritage

Kia History Summary:

Kia Motors, a South Korean manufacturer, has evolved significantly since its founding, becoming a global automotive player known for design, value, and increasingly, quality and performance.

Model Evolution

Sportage Generation 2:

The 2011-2012 models represent the second generation (JE/KM) facelift or the beginning of the third generation (SL) for certain markets. This manual specifically covers the SL generation (2010/2011 onwards).

Design Influence:

Designed by Peter Schreyer, the third-generation Sportage marked a significant shift in Kia's design language, moving towards a more European-inspired aesthetic.

Production

Production Location:

Primarily South Korea (Hwaseong), but also assembled in other locations globally.

🏆 Awards & Recognition

Recognitions

IIHS Award 2011:

Top Safety Pick by the Insurance Institute for Highway Safety (IIHS) for the 2011 model year.

IIHS Award 2012:

Top Safety Pick by the Insurance Institute for Highway Safety (IIHS) for the 2012 model year.