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Yamaha FZ8 FAZER8 FAZER 800 NON ABS Shop Manual 2011-2013

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This manual covers the FZ8 Fazer8, specifically the FZ800 (Non ABS) model, produced between 2011 and 2013. As part of the esteemed FZ series, known for its blend of accessible...
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类型: Motorcycle
厂商:
斯库: 150290
Yamaha FZ8 FAZER8 FAZER 800 NON ABS Shop Manual 2011-2013
This manual covers the FZ8 Fazer8, specifically the FZ800 (Non ABS) model, produced between 2011 and 2013. As part of the esteemed FZ series, known for its blend of accessible performance and everyday usability, this motorcycle offers a 779cc liquid-cooled, inline-four engine delivering approximately 104 HP. Its design as a naked sportbike or sport touring motorcycle provides a versatile platform for riders. Key features include electronic fuel injection with dual injectors per cylinder, a 6-speed transmission, and robust braking systems, including dual 310mm hydraulic discs at the front and a single 245mm disc at the rear. This first-generation model, identified by chassis code 46X, is recognized for its engineering quality and is positioned as a capable all-rounder in its segment. This comprehensive shop manual is designed to assist owners, mechanics, and technicians in maintaining and repairing the FZ8 Fazer8 (Non ABS) models from 2011-2013. It provides detailed, step-by-step instructions for a wide range of procedures, including routine maintenance such as oil changes, air filter servicing, and chain adjustments, as well as more in-depth repairs covering engine mechanicals, fuel and ignition systems, cooling, exhaust, transmission, and chassis components. The manual also includes extensive coverage of front and rear suspension, brake systems, wheel and tire maintenance, and the electrical system, complete with wiring diagrams. Its purpose is to empower users with the knowledge needed for effective troubleshooting, diagnostics, and overhauls, ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZ8 Fazer8
Sub Model:
FZ800 (Non ABS)
Product Name:
Yamaha FZ8 Fazer8 Fazer 800 NON ABS Shop Manual 2011-2013
Generation
Generation:
1st Generation
Codes
Chassis Code:
46X
Engine Code:
46X (based on FZ1 engine block)
👋 Introduction
Market Position
Market Segment:
Naked Sportbike / Sport Touring Motorcycle
Target Audience:
DIY motorcycle enthusiasts, independent repair shops, owners seeking to perform their own maintenance and repairs.
Competitive Analysis
Competitors:
Suzuki GSX-R750, Kawasaki Ninja ZX-6R, Triumph Speed Triple, Honda CBF1000.
Key Features
Value Proposition:
Empowers owners to save significant costs on maintenance and repairs through detailed, step-by-step instructions and diagrams.
Accessibility:
Instant download, compatible with PC, MAC, Tablets, and Smartphones for convenient access anywhere.
📋 Manual Details
Coverage Areas
Years Covered:
2011, 2012, 2013
Models Covered:
FZ8, Fazer8, FZ800 (all non-ABS variants)
Page Count
Estimated Page Count:
600-800 pages (typical for comprehensive shop manuals)
Manual Type
Manual Type:
Shop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of engine components including crankshaft, pistons, connecting rods, cylinder head, valves, camshafts, timing system.
Fuel System:
Fuel injection system diagnosis and repair, throttle body inspection and cleaning, fuel pump testing, injector testing, fuel pressure regulation.
Ignition System:
Ignition coil testing, spark plug specifications, ECU diagnosis related to ignition.
Cooling System:
Radiator, coolant flow, thermostat operation, fan control, coolant type and capacity.
Exhaust System:
Catalytic converter information, exhaust pipe routing and mounting, lambda sensor (O2 sensor) functionality.
Transmission:
Clutch operation and adjustment, gearbox disassembly and reassembly, gear shift mechanism, transmission oil type and capacity.
Chassis Frame:
Frame inspection, component mounting, alignment checks.
Suspension Front:
Front fork disassembly, reassembly, oil type and level, spring rates, damping adjustments, fork seal replacement.
Suspension Rear:
Rear shock absorber inspection, linkage maintenance, spring pre-load adjustment, rear suspension bearing lubrication.
Brakes Front:
Brake caliper inspection and service, brake pad replacement, master cylinder servicing, brake fluid type and bleeding procedures, rotor inspection.
Brakes Rear:
Rear brake caliper, pad replacement, master cylinder, brake fluid, rotor inspection.
Wheels Tires:
Wheel bearing inspection and replacement, tire pressure specifications, wheel balancing.
Electrical System General:
Wiring diagrams, fuse box layout, relay functions, battery maintenance and testing.
Lighting System:
Headlight, taillight, brake light, turn signal bulb replacement and troubleshooting.
Instrumentation:
Dashboard indicator functions, speed sensor, tachometer operation.
Bodywork:
Fairing removal and installation, seat mounting, fuel tank removal, fender replacement.
Diagnostics:
Troubleshooting charts for common symptoms, fault code interpretation (if applicable).
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, chain adjustment and lubrication, brake fluid flush, coolant flush.
Engine Repair:
Top-end rebuilds (cylinder head, pistons), bottom-end rebuilds (crankshaft, con-rods), timing chain replacement.
Suspension Rebuild:
Front fork seal replacement, rear shock absorber service (if possible without specialized tools).
Brake System Overhaul:
Brake pad replacement, caliper piston service, brake line replacement, brake fluid bleeding.
Electrical Troubleshooting:
Diagnosing starting issues, charging system problems, lighting failures using wiring diagrams.
Fuel System Cleaning:
Throttle body cleaning, fuel injector cleaning (bench or in-line).
Clutch Adjustment:
Cable play adjustment for proper clutch engagement and disengagement.
Wheel Bearing Replacement:
Step-by-step guide for removing and installing wheel bearings.
Technical Depth
Technical Depth:
Comprehensive coverage from basic maintenance to complete engine and chassis overhauls. Includes detailed torque specifications, clearances, and assembly procedures.
Diagnostic Capability:
Enables advanced troubleshooting of mechanical and electrical issues, guiding users through fault finding.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Digital Quality:
High-resolution scans suitable for digital viewing and printing of individual pages. Clear images and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve, inline-four cylinder
Displacement:
779 cc
Bore X Stroke:
74.0 mm x 48.0 mm
Compression Ratio:
12.0:1
Performance
Horsepower Claimed:
Approx. 104 HP @ 10,000 RPM
Torque Claimed:
Approx. 59.7 lb-ft @ 8,000 RPM
Fuel System
Fuel Induction:
Electronic Fuel Injection (EFI) with dual injectors per cylinder
Fuel Tank Capacity:
17 Liters (4.5 US gal)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed sequential
Clutch Type:
Wet, multiple disc, cable-actuated
Features
Final Drive:
O-ring chain
📐 Dimensions
Exterior
Length:
2,120 mm (83.5 in)
Width:
780 mm (30.7 in)
Height:
1,065 mm (41.9 in)
Weights
Wet Weight Claimed:
Approx. 211 kg (465 lbs)
🛡️ Safety Features
Ratings
ABS Availability:
Non-ABS model (as specified in product name)
Active Features
Braking System:
Dual 310mm hydraulic disc brakes (front), Single 245mm hydraulic disc brake (rear)
Passive Features
Lighting:
Halogen headlight, LED taillight.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital speedometer, analog tachometer, multi-function LCD display (fuel gauge, clock, trip meters, gear indicator).
Driver Assistance
ABS System:
This specific manual covers NON-ABS models. ABS was an optional feature on some variants in different markets.
Connectivity
Immobilizer:
Standard Yamaha immobilizer system for security.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or annually, whichever comes first.
Air Filter Check:
Every 6,000 km (3,700 miles), clean or replace as needed.
Spark Plug Replacement:
Every 12,000 km (7,500 miles) or every two years.
Coolant Replacement:
Every 24,000 km (15,000 miles) or every two years.
Brake Fluid Flush:
Every 12,000 km (7,500 miles) or every two years.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA compliant.
Engine Oil Capacity:
3.4 L (3.6 US qt) with oil filter change.
Coolant Type:
Permanent type antifreeze (50% mixture with distilled water).
Brake Fluid Type:
SAE J1703 or FMVSS No. 116 DOT 4.
Known Issues
Throttle Response:
Some owners report a snatchy throttle response at low RPM, which can be improved with ECU remapping or throttle tamer devices. Manual provides guidance on fuel system checks.
Clutch Lever Play:
Periodic adjustment of clutch lever play is recommended for optimal engagement. Manual details adjustment procedure.
Suspension Compliance:
While generally competent, some riders find the stock suspension could be firmer for aggressive riding. The manual covers fork oil level and viscosity, key for tuning.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company is renowned for its innovation and performance across a wide range of motorcycles, from street bikes to racing machines.
Model Evolution
Fz Series:
The FZ series represents Yamaha's commitment to versatile naked sportbikes, offering a blend of performance and everyday usability. The FZ8 succeeded models like the FZ6 and offered a larger displacement engine.
Production
Production Period:
The FZ8 was produced from 2011 to 2017, with the 2011-2013 models being the initial iteration. This manual specifically covers this early production phase.
🏆 Awards & Recognition
Recognitions
Motorcycle Press:
The FZ8 received generally positive reviews from motorcycle publications for its accessible performance and handling, often praised as a capable all-rounder.
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