Daihatsu Copen 2011 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Copen Year: 2011 Codes Chassis Code: L880 Engine Code: JB-DET 👋 Introduction Market Position Segment: Kei car convertible, Sports compact Competitive Analysis Key...

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类型: Car

斯库: 451651

标签: 2011 Car Cars Copen Daihatsu

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Copen

Year:

Codes

Chassis Code:

Engine Code:

JB-DET

👋 Introduction

Market Position

Segment:

Kei car convertible, Sports compact

Competitive Analysis

Key Competitors:

Suzuki Cappuccino (prior generation), Honda Beat (prior generation), Mazda Autozam AZ-1 (prior generation), other small roadsters

Key Features

Unique Selling Proposition:

Compact size, turbocharged engine, retractable hardtop, sporty styling, Kei car dimensions (in Japan)

Target Audience

Owner Profile:

Enthusiast owners, DIY mechanics, collectors of small sports cars

📋 Manual Details

Coverage Areas

Market Coverage:

Global (primarily Japan and export markets where sold)

Page Count

Estimated Pages:

Hundreds (specific count not provided but implied to be extensive)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Downloadable)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Differential, Drive Axles

Chassis:

Suspension, Steering, Brakes, Wheels, Tires

Electrical:

Wiring Diagrams, Electrical System, Engine Control System, Lighting, Accessories

Body And Interior:

Chassis/Body, Restraint System, Interior Trim, Convertible Roof System

Procedures Included

Maintenance:

General Maintenance, Periodic Lubrication, Fluid Changes, Filter Replacements

Repair:

Engine Rebuild, Transmission Overhaul, Brake Component Replacement, Suspension Overhaul, Electrical Component Diagnosis and Repair

Diagnostics:

Troubleshooting, Fault Code Diagnosis, Electrical System Diagnostics

Tuning And Modification:

Engine Tuning (implied by 'tuning' in description), Performance adjustments

Technical Depth

Depth:

Comprehensive: From basic maintenance to advanced diagnostics and major component overhaul

📊 Manual Specifications

File Format

Format:

Readability:

High Resolution, Searchable

Print Quality

Printability:

Fully Printable (individual pages or entire manual)

Binding Type

Type:

Digital Download (user-printable)

Paper Type

Type:

N/A (Digital)

Software Requirements

Reader:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 3-cylinder, DOHC, 12-valve, Turbocharged, Intercooled

Displacement:

659cc (0.7 L)

Bore X Stroke:

64.0 mm x 68.0 mm

Compression Ratio:

8.5:1

Performance

Horsepower:

64 PS (47 kW; 63 hp) @ 7200 rpm (JDM regulations)

Torque:

10.2 kg⋅m (100 N⋅m; 74 lb⋅ft) @ 3200 rpm (JDM regulations)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Turbocharging

Fuel Type:

Unleaded gasoline

Engine Control

ECM Type:

Dedicated Engine Control Module (ECM)

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

4-speed Automatic Transmission (with torque converter)

Features

Clutch Type:

Dry, single-plate (Manual)

Gear Ratios:

Specific gear ratios are detailed within the manual for both transmission types.

Fluid Specification

Manual Transmission Fluid:

Dexron III / Mercon equivalent or API GL-4 SAE 75W-90 (Check manual for exact specification and capacity)

Automatic Transmission Fluid:

Dexron III / Mercon equivalent (Check manual for exact specification and capacity)

📐 Dimensions

Exterior

Length:

3395 mm (133.7 in)

Width:

1475 mm (58.1 in)

Height:

1245 mm (49.0 in)

Wheelbase:

2430 mm (95.7 in)

Ground Clearance:

140 mm (5.5 in) (approximate)

Weights

Curb Weight:

830-850 kg (1830-1874 lb) (depending on transmission and options)

Gross Vehicle Weight Rating:

Approximately 1100 kg (2425 lb)

Cargo

Trunk Volume:

Very limited, designed for essentials (specific liters not readily available but significantly small)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Varies by market; not extensively tested by global bodies like NHTSA or Euro NCAP due to Kei car classification and niche market. Japanese domestic testing results are relevant.

Active Features

Braking System:

Front Ventilated Disc Brakes, Rear Solid Disc Brakes (ABS optional/standard on higher trims)

Stability Control:

Traction Control System (TRC) and Electronic Stability Program (ESP) likely available on certain trims or as options.

Passive Features

Airbags:

Driver and Passenger Airbags, potentially side airbags on certain trims.

Restraint System:

Front seatbelt pre-tensioners and load limiters, reinforced chassis for occupant protection.

Body Structure:

Designed with a focus on structural rigidity, especially considering the convertible nature. Features like roll-over protection are incorporated.

💡 Technology Features

Infotainment

Audio System:

Factory fitted AM/FM/CD player, with optional navigation systems available in some markets. Speaker configuration is basic.

Climate Control:

Manual climate control for heating and air conditioning.

Driver Assistance

Cruise Control:

Available on some higher-trim models.

Parking Assistance:

Rear parking sensors may be an option on certain trims.

Connectivity

Bluetooth:

Unlikely to be standard on 2011 models, may be an aftermarket addition or dealer option.

Keyless Entry

System:

Keyless entry and start systems were becoming more common, likely available on higher trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000 km to 10,000 km or 6-12 months, depending on driving conditions. Consult the manual for precise intervals.

Air Filter Replacement:

Generally every 15,000-30,000 km or as needed based on inspection.

Spark Plug Replacement:

Typically around 60,000-100,000 km for iridium-tipped plugs, check manual for exact type and interval.

Fluid Specifications

Engine Oil Type:

SAE 0W-20 or 5W-30 synthetic recommended (Check manual for exact specification and viscosity based on climate and JDM vs. export market).

Coolant Type:

Ethylene Glycol based, long-life coolant (typically pink or red).

Brake Fluid Type:

DOT 3 or DOT 4 (Check manual for exact specification).

Known Issues

Common Wear Items:

Coil packs, ignition plugs, turbocharger seals (especially if not maintained), suspension bushings, convertible roof mechanism lubrication and seal integrity.

Turbo System:

Potential for oil leaks or reduced boost if turbo is not properly maintained; ensure regular oil changes with correct oil.

Convertible Roof:

Potential for water leaks if seals degrade, or slow operation if hydraulic system requires service.

📚 Vehicle History

Brand Heritage

Brand Focus:

Daihatsu is known for producing small, fuel-efficient, and affordable vehicles, particularly Kei cars in Japan.

Model Evolution

First Generation Debut:

2002 (First generation Copen L880)

Facelifts And Updates:

The 2011 model represents a later iteration of the first generation, which received minor updates over its production run.

Production

Manufacturing Location:

Japan

Production Years:

2002–2012 (First Generation L880)

🏆 Awards & Recognition

Recognitions

Kei Car Awards:

While specific awards for the 2011 model are not widely publicized, the Daihatsu Copen has generally been well-regarded in the Kei car segment for its sporty character.

Ratings

Owner Satisfaction:

Generally positive for owners who appreciate its unique styling and performance, though long-term reliability of turbocharged engines and convertible mechanisms is dependent on maintenance.