Ford Kuga 2011 WSM Service Manual Repair

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🏷️ Basic Information Identification Make: Ford Model: Kuga Year: 2011 Generation Generation Code: First Generation (C346) Codes Chassis Code: C346 👋 Introduction Market Position Segment: Compact Crossover SUV Competitive Analysis...

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标签: 2011 Car Cars Ford Kuga

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Description

🏷️ Basic Information

Identification

Make:

Model:

Year:

Generation

Generation Code:

First Generation (C346)

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact Crossover SUV

Competitive Analysis

Key Competitors 2011:

Nissan Qashqai, Volkswagen Tiguan, Mazda CX-5 (though CX-5 launched later, it became a direct competitor), Honda CR-V

Key Features

Platform:

Based on the Ford Focus Mk2 platform (shared with Volvo S40/V50/C30/C70)

Body Styles:

5-door SUV

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive service, repair, and maintenance

Page Count

Estimated Page Count:

Extensive (Specific number not provided, but described as 'full professional quality in depth')

Manual Type

Type:

Workshop Manual (WSM) / Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed coverage of all engine variants, including diagnostics, repair, and overhaul procedures.

Transmission:

Manual and automatic transmission service, repair, and component overhaul.

Brakes:

Hydraulic and electronic brake system diagnosis, repair, and component replacement (ABS, EBD).

Suspension Steering:

Front and rear suspension, steering system components, alignment procedures.

Electrical Electronics:

Complete electrical system schematics, wiring diagrams, component testing, and troubleshooting.

Body Chassis:

Bodywork repair, structural integrity, chassis components, door mechanisms, interior trim.

Climate Control:

HVAC system diagnosis and repair, refrigerant handling.

Fuel System:

Fuel delivery, injection systems, fuel tank, evaporative emissions control.

Exhaust Emissions:

Exhaust system components, catalytic converter, emissions control systems.

Cooling System:

Radiator, cooling fans, thermostat, water pump, coolant specifications.

Safety Systems:

Airbag system diagnosis and repair, seatbelt mechanisms.

Procedures Included

Maintenance:

Routine maintenance tasks, fluid changes, filter replacements, inspections.

Troubleshooting:

Step-by-step diagnostic procedures for common and complex issues.

Repair:

Detailed instructions for component removal, installation, and repair.

Diagnostics:

Engine control unit (ECU) diagnostics, sensor testing, fault code interpretation.

Overhaul:

Engine and transmission major component overhaul procedures.

Wiring Diagrams:

Comprehensive and high-resolution wiring diagrams for all electrical systems.

Specifications Tables:

Torque specifications, clearances, fluid capacities, and other critical data.

Technical Depth

Depth:

In-depth, professional level, covering everything from basic maintenance to complex repairs and diagnostics.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Full printable pages

Binding Type

Binding:

Digital download (printable)

Paper Type

Physical Medium:

N/A (Digital)

Requirements

Software Required:

Adobe PDF Reader

Compatibility

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine 1 Variant:

2.0L Duratorq TDCi (Diesel)

Engine 1 Power:

138 bhp (140 PS; 103 kW) at 4000 rpm

Engine 1 Torque:

300 Nm (221 lb-ft) at 2000 rpm

Engine 2 Variant:

1.6L Ti-VCT Duratec (Petrol)

Engine 2 Power:

113 bhp (115 PS; 84 kW) at 6000 rpm

Engine 2 Torque:

157 Nm (116 lb-ft) at 4000 rpm

Engine 3 Variant:

2.0L Duratec HE (Petrol)

Engine 3 Power:

143 bhp (145 PS; 107 kW) at 6000 rpm

Engine 3 Torque:

190 Nm (140 lb-ft) at 4500 rpm

Performance

Engine Availability:

Specific engine options varied by market. The 2.0L TDCi and 2.0L Duratec were common.

Fuel System

Fuel Injection:

Common Rail Direct Injection (CRDi) for TDCi; Multi-point Fuel Injection (MPI) for Duratec.

Emission Standards:

Likely Euro 4 or Euro 5 depending on market and specific engine.

🔧 Transmission

Standard

Transmission Type Standard:

6-speed manual (often for 2.0 TDCi)

Optional

Transmission Type Optional:

6-speed Powershift automatic (dual-clutch transmission)

Features

Drivetrain:

Available in Front-Wheel Drive (FWD) and Intelligent All-Wheel Drive (iAWD).

📐 Dimensions

Exterior

Length:

Approx. 4448 mm (175.1 in)

Width Inc Mirrors:

Approx. 2039 mm (80.3 in)

Height:

Approx. 1692 mm (66.6 in)

Wheelbase:

Approx. 2690 mm (105.9 in)

Weights

Curb Weight:

Varies by engine and drivetrain, typically 1500-1650 kg (3300-3640 lb).

🛡️ Safety Features

Ratings

Euro Ncap Rating:

5 Stars (for models equipped with optional safety pack, typically awarded around 2008/2009 for the initial launch but relevant for 2011 models).

Active Features

Brake Assist:

Standard

Electronic Stability Control:

Standard (ESP/DSC)

Traction Control:

Standard (TCS)

Passive Features

Airbags:

Driver, passenger, side airbags, curtain airbags (depending on trim).

Seat Belts:

Pre-tensioners, load limiters

💡 Technology Features

Infotainment

Audio System:

Ford DAB Radio/CD Player with 8 speakers, optional navigation system.

Connectivity:

Bluetooth hands-free phone system, USB connectivity, AUX input.

Driver Assistance

Cruise Control:

Available on higher trims.

Parking Sensors:

Optional front and rear parking sensors.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 12,500 miles (20,000 km) or 12 months, whichever comes first (check manual for specific engine).

Air Filter Replacement:

Recommended every 30,000-37,500 miles (50,000-60,000 km) or as needed.

Pollen Filter Replacement:

Typically every 12,500 miles (20,000 km) or annually.

Fluid Specifications

Engine Oil Spec:

Ford WSS-M2C913-C (5W-30) or equivalent for most diesel and petrol engines. Refer to manual for specific engine variant.

Coolant Spec:

Ford Super Plus Premium coolant (Glysantin G30/G48 type) or equivalent, a 50/50 mix with de-ionized water.

Brake Fluid Spec:

DOT 4 (Ford specification WSS-M6C65-A1).

Transmission Fluid Manual:

Ford WSS-M2C200-D (GL-4 75W-80) or similar, check manual for precise type and capacity.

Transmission Fluid Automatic:

Ford WSS-M2C936-A (Powershift DCTF) or equivalent.

Known Issues

Common Wear Items:

Suspension components (bushings, dampers), clutch wear (manual transmission), DPF issues (diesel engines if driven short distances).

Electrical Concerns:

Occasional sensor failures, interior trim rattles, early models might have had some electronic module issues.

📚 Vehicle History

Brand Heritage

Brand Focus:

Ford's global strategy to offer a compact SUV based on its popular C-segment platform.

Model Evolution

First Generation Launch:

Launched in 2008.

Facelift:

A minor facelift occurred for the 2010 model year, with further styling and feature updates for later years. The 2011 model is part of this first generation.

Production

Manufacturing Locations:

Primarily manufactured at the Ford-Werke GmbH plant in Cologne, Germany.

🏆 Awards & Recognition

Recognitions

European Launch Reception:

Generally well-received for its driving dynamics, interior flexibility, and value for money, especially in European markets.