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Harley Davidson FLHTCU Ultra Classic Electra Glide 2011 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCU Ultra Classic Electra Glide Year: 2011 Codes Chassis Code: FLHTCU Generation Generation Identifier: 2009-2013 Touring Platform (Project Rushmore precursor) 👋 Introduction Market...
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTCU Ultra Classic Electra Glide
Year:
2011
Codes
Chassis Code:
FLHTCU
Generation
Generation Identifier:
2009-2013 Touring Platform (Project Rushmore precursor)
👋 Introduction
Market Position
Motorcycle Segment:
Full-size, premium touring motorcycle.
Target Audience:
Long-distance riders, touring enthusiasts, and owners seeking comprehensive self-maintenance capabilities.
Competitive Analysis
Key Competitors:
BMW R 1200 RT, Honda Gold Wing, Indian Roadmaster, Kawasaki Vulcan 1700 Voyager.
Key Features
Model Signature:
The Ultra Classic Electra Glide represents the pinnacle of Harley-Davidson's touring comfort and features, designed for extensive travel.
Touring Amenities:
Includes large fairings with windshield, ample storage (saddlebags and tour-pak), comfortable seating for rider and passenger, cruise control, and advanced infotainment systems.
📋 Manual Details
Coverage Areas
Countries Of Origin:
USA (Harley-Davidson is a US-based manufacturer, manual likely covers global specifications for this model).
Page Count
Estimated Page Count:
Approximately 700-900 pages (typical for comprehensive Harley-Davidson factory service manuals).
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual / Repair Manual
Completeness:
Complete factory service manual, not an excerpt or owner's manual.
Licensing Model:
No expiry dates, suggesting a perpetual license for the downloaded PDF.
Language
Language:
English
Format
Format:
Downloadable PDF
File Format:
PDF
Searchability:
Searchable text content for efficient information retrieval.
Printability:
Printable pages, allowing for easy reference during workshop tasks.
📖 Manual Coverage
Systems Covered
Engine And Powertrain:
Detailed coverage of the Twin Cam 103 engine, including assembly, disassembly, inspection, and diagnosis of all internal components, cooling, lubrication, and exhaust systems.
Transmission And Drivetrain:
Comprehensive instructions for the Cruise Drive 6-speed transmission, primary drive, clutch, final drive belt, and related components.
Fuel And Emissions:
In-depth coverage of the Electronic Sequential Port Fuel Injection (ESPFI) system, fuel tank, fuel pump, fuel lines, and emissions control systems.
Electrical And Ignition:
Extensive diagnostics and repair procedures for the electrical system, including ignition, charging system (alternator, stator, regulator), battery, starting system, lighting, and all accessory electrical circuits.
Brakes:
Detailed procedures for front and rear brake systems, including hydraulic lines, calipers, master cylinders, and brake pads. Likely includes ABS diagnostics if equipped.
Suspension And Steering:
Coverage of front forks (e.g., Showa Twin-Shox), rear shock absorbers, steering head bearings, and related components.
Frame And Bodywork:
Information on frame inspection, body panel removal and installation, fairings, saddlebags, tour-pak, seats, and fenders.
Wheels And Tires:
Specifications and procedures for wheel removal, tire mounting, and balancing.
Comfort And Convenience:
Details on cruise control, audio systems, CB radio, intercom, and other touring amenities.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication points, spark plug service, air filter cleaning/replacement, brake fluid flushes, and belt adjustments.
Troubleshooting:
Diagnostic charts, fault code interpretation, and step-by-step troubleshooting for various system issues.
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, electrical system diagnostics and repair, and bodywork repairs.
Component Disassembly And Assembly:
Detailed instructions for removing, inspecting, servicing, and reinstalling all major and minor components.
Wiring Diagrams:
Comprehensive electrical schematics for accurate diagnosis and repair of electrical faults.
Torque Specifications:
Precise torque values for all fasteners to ensure proper assembly and prevent damage.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures, including use of Harley-Davidson diagnostic tools (e.g., Digital Technician), fault code identification, and sensor testing.
Rebuild Instructions:
Complete instructions for engine and transmission rebuilds, covering component tolerances, wear limits, and reassembly procedures.
Special Tool Requirements:
Identification and usage instructions for specialized Harley-Davidson tools required for specific repair and diagnostic procedures.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103 V-Twin
Displacement:
103 cu in (1690 cc)
Bore X Stroke:
3.875 in x 4.375 in (98.4 mm x 111.1 mm)
Compression Ratio:
9.0:1
Valve Train:
Pushrod-actuated overhead valves with hydraulic valve lifters
Performance
Horsepower Rating:
Approximately 70-75 HP (rear wheel, estimated; specific figures often not published directly by H-D but are standard figures from the era).
Torque Rating:
Approximately 95-100 lb-ft @ 3500 RPM (rear wheel, estimated).
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (R+M)/2
🔧 Transmission
Standard
Transmission Type:
Harley-Davidson Cruise Drive, 6-speed constant mesh
Clutch Type:
Hydraulically actuated, 9-plate, wet clutch
Primary Drive:
Double-row chain, 34/46 ratio
Final Drive:
Belt, 32/66 ratio
Features
Overdrive Gear:
6th gear provides significant reduction in engine RPM for highway cruising.
📐 Dimensions
Exterior
Length:
Approximately 103.3 in (2624 mm)
Width:
Approximately 37.2 in (945 mm)
Height:
Approximately 54.1 in (1374 mm)
Wheelbase:
Approximately 63.5 in (1613 mm)
Weights
Dry Weight:
Approximately 838 lbs (380 kg)
Gross Vehicle Weight Rating (Gvwr):
Approximately 1360 lbs (617 kg)
Cargo
Saddlebag Capacity:
Approximately 2.26 cu ft per bag
Tour Pak Capacity:
Approximately 2.4 cu ft
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not subject to standardized crash test ratings like automobiles. Safety is primarily managed through design and rider skill.
Active Features
Braking System:
Integrated, power-assisted braking system. Likely features Anti-lock Braking System (ABS) as standard on this model.
Cruise Control:
Standard electronic cruise control for reduced rider fatigue on long journeys.
Passive Features
Lighting:
Large fairing with integrated dual headlights, auxiliary driving lights, and tour-pak with brake and turn signal lights for enhanced visibility.
Ergonomics:
Comfortable, upright riding position designed for long-distance touring, reducing rider strain.
💡 Technology Features
Infotainment
Audio System:
Harley-Davidson Audio System with AM/FM radio, CD player, and CB/Intercom functionality. Typically features handlebar-mounted controls.
Display:
Integrated dashboard display showing speed, RPM, fuel level, gear selection, and diagnostic information.
Driver Assistance
Cruise Control:
Standard electronic cruise control system.
Connectivity
Intercom System:
Standard rider-passenger intercom system, with provisions for passenger communication.
🔧 Maintenance
Service Intervals
Initial Service:
1,000 miles (1,600 km) - includes engine oil and filter change, primary chain tension adjustment, and general inspection.
Subsequent Service:
Every 5,000 miles (8,000 km) or annually - includes engine oil and filter change, inspection of various components (brakes, tires, suspension, electrical), and lubrication as needed.
Transmission Oil Change:
Every 10,000 miles (16,000 km).
Final Drive Belt Tension:
Check at 1,000 miles, then every 10,000 miles. Lubricate belt at recommended intervals.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (full synthetic) or approved 20W-50 synthetic motorcycle oil. Capacity: 4 US quarts (3.8 L) with filter.
Primary Chain Case Oil:
Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant (or equivalent) recommended. Capacity: 1 US quart (0.95 L).
Transmission Oil:
Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant (or equivalent) recommended. Capacity: 1 US quart (0.95 L) (for 6-speed transmission).
Brake Fluid:
DOT 4 hydraulic brake fluid (for ABS and non-ABS systems).
Known Issues
Primary Chain Tensioner:
Early Twin Cam models (pre-2007) had plastic tensioners prone to wear. 2011 models utilize an updated hydraulic tensioner, but inspection is still advisable.
Cam Chain Tensioners:
While improved, inspection of cam chain tensioners on higher mileage Twin Cam engines is a common practice due to potential wear.
Leaks:
Potential for oil leaks at various gaskets and seals, particularly around the primary cover and engine cases, over time.
Alternator Rotor:
While not as prevalent as in earlier models, some Twin Cam rotors have been known to delaminate. The manual will detail inspection procedures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Harley-Davidson, a legendary American motorcycle manufacturer founded in 1903.
Model Evolution
Electra Glide Lineage:
The Electra Glide line, introduced in 1965, has consistently been Harley-Davidson's flagship touring model, evolving through various engine platforms and technological advancements.
Twin Cam Era:
The 2011 FLHTCU features the Twin Cam engine, a significant development in Harley-Davidson's V-twin history, known for its improved performance and reliability over its predecessors.
Production
Manufacturing Location:
Primarily manufactured in York, Pennsylvania, and Milwaukee, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Consistently recognized as a benchmark in the large-displacement touring motorcycle segment for its comfort and long-distance capabilities.
Sales Performance:
The Electra Glide family is a significant contributor to Harley-Davidson's sales volume in the touring market.