Harley Davidson FLSTF Fat Boy Softail 2011 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTF Fat Boy Year: 2011 Platform: Softail Codes Vehicle Code: Not explicitly stated in product description, but typically 'FLSTF' 👋 Introduction Market Position...

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类型: Motorcycle

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标签: 2011 FLSTF Fat Boy Softail Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLSTF Fat Boy

Year:

Platform:

Softail

Codes

Vehicle Code:

Not explicitly stated in product description, but typically 'FLSTF'

👋 Introduction

Market Position

Market Segment:

Cruiser motorcycle segment, known for its iconic styling and V-twin engine.

Harley Davidson Positioning:

The FLSTF Fat Boy is a flagship model in Harley-Davidson's Softail lineup, emphasizing classic styling with modern engineering.

Competitive Analysis

Competitors:

Indian Chief, Victory Cross Country, other V-twin cruisers from Japanese manufacturers.

Key Features

Styling:

Distinctive 'Fat Boy' appearance with wide fenders, fat tires, and chrome accents.

Engine Type:

Harley-Davidson's reliable air-cooled Twin Cam V-twin engine.

Transmission:

Smooth-shifting 6-speed Cruise Drive transmission.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair and overhaul of Harley-Davidson FLSTF Fat Boy Softail 2011 motorcycles.

Target Audience:

Technicians conversant with general automotive/motorcycle repair principles.

Page Count

Estimated Pages:

Highly variable for official factory service manuals (often 500+ pages). This is a PDF so page count might vary by version.

Manual Type

Type:

Service Manual / Workshop Repair Manual

Language

Language:

English (Assumed standard for Harley-Davidson manuals)

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, and overhaul procedures for the Twin Cam 103 engine (or similar variant for 2011 FLSTF).

Transmission:

Service and repair of the 6-speed Cruise Drive transmission.

Fuel System:

EFI diagnostics and component service (throttle body, injectors, fuel pump, regulator).

Electrical System:

Wiring diagrams, component testing, ignition system, lighting, charging system, starting system.

Chassis:

Frame, suspension (front forks, rear shock absorbers), steering, wheels, and tires.

Brakes:

Hydraulic brake system service, including caliper, master cylinder, and ABS (if equipped).

Bodywork And Trim:

Fender removal/installation, fuel tank service, seat, handlebars, controls, and accessories.

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), and procedures for identifying faults.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, belt adjustments, spark plug replacement, lubrication points.

Engine Overhaul:

Piston removal, cylinder inspection, valve adjustments, camshaft service, crankshaft inspection.

Transmission Rebuild:

Gearbox disassembly, inspection of gears, bearings, and shift mechanisms.

Electrical Troubleshooting:

Component testing with multimeters, wiring harness inspection, diagnostic tool usage.

Suspension Service:

Fork seal replacement, damper rod service, rear shock absorber replacement and adjustment.

Brake System Repair:

Bleeding procedures, pad replacement, caliper and master cylinder overhaul.

Technical Depth

Depth:

Comprehensive, covering routine maintenance to complete engine and transmission rebuilds.

Detail Level:

Step-by-step instructions with torque specifications, clearances, and diagnostic flowcharts.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable if a professionally scanned or created PDF.

Print Quality

Printability:

Designed for printing, allowing users to create physical copies of sections or the entire manual.

Binding Type

Binding:

Not applicable for PDF, but if printed, typically comb-bound or spiral-bound for lay-flat use.

Paper Type

Paper Quality:

Not applicable for PDF, but professional manuals are printed on durable, grease-resistant paper.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 103 (likely, or 96 depending on specific market variant)

Displacement:

1690 cc (103 cubic inches)

Bore X Stroke:

3.875 in. x 4.38 in. (98.4 mm x 111.3 mm)

Valve Train:

Pushrod-actuated, overhead valves with 2 valves per cylinder.

Performance

Torque:

Approx. 96 ft-lbs @ 3000 RPM (for Twin Cam 103)

Horsepower:

Not typically advertised by Harley-Davidson, but estimated around 75-80 HP.

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

91 octane (R+M)/2 or higher recommended

Ignition

Ignition Type:

High-performance, capacitor discharge (CDI) with electronic spark advance.

Cooling

Cooling Method:

Air-cooled

🔧 Transmission

Standard

Type:

6-speed Cruise Drive

Optional

Optional Transmission:

Not applicable for this model year and configuration.

Features

Gear Ratios:

Specific ratios available in the manual (e.g., 1st: 9.312, 2nd: 6.491, 3rd: 4.760, 4th: 3.747, 5th: 3.193, 6th: 2.790).

Clutch:

Clutch type: 9-plate, wet, multi-plate with hydraulic actuation.

Final Drive:

Belt drive (40/22 ratio, 150/55R17 rear tire)

Fluid Specifications

Transmission Oil:

Harley-Davidson Transmission and Primary Chaincase Lubricant (or equivalent Syn3 rated for transmissions).

📐 Dimensions

Exterior

Length:

9.05 ft (2760 mm)

Width:

3.05 ft (930 mm)

Height:

4.31 ft (1315 mm)

Wheelbase:

64.2 in. (1630 mm)

Ground Clearance:

4.7 in. (120 mm)

Seat Height:

26.1 in. (663 mm) (laden)

Weights

Dry Weight:

679 lbs (308 kg)

Wet Weight:

Approx. 703 lbs (319 kg) (fully fueled and ready to ride)

Gross Vehicle Weight Rating:

1160 lbs (526 kg)

Wheels And Tires

Front Tire:

130/90B16 67H BW

Rear Tire:

150/80B16 77H BW

Wheel Type:

Cast aluminum with disc design

Fuel Capacity

Fuel Tank Capacity:

5.0 US gal (19 L)

🛡️ Safety Features

Ratings

Crash Safety Ratings:

Motorcycles are not subjected to the same crash test ratings as automobiles; safety is primarily addressed through design and rider aids.

Active Features

Braking System:

Hydraulic disc brakes front and rear. Optional ABS was available for some 2011 Softail models, check VIN for specific equipment.

Lighting:

Halogen headlamp, LED tail lamp, incandescent turn signals.

Passive Features

Frame Construction:

Steel, tubular frame.

Rider Ergonomics:

Forward controls, low seat height for confident rider positioning.

💡 Technology Features

Infotainment

Infotainment System:

Base models typically do not have integrated infotainment systems. Optional audio systems or accessory radios might be available.

Driver Assistance

Anti-lock Braking System (ABS) was an option for some 2011 Harley-Davidson models, including potentially the FLSTF. Manual will detail ABS system diagnosis and service if equipped.

Connectivity

Connectivity Features:

No inherent smartphone connectivity features. Relies on aftermarket accessories if desired.

Diagnostics

Diagnostic Tools:

The manual will cover procedures for using Harley-Davidson's diagnostic software (e.g., Digital Technician) and specific DTC codes.

🔧 Maintenance

Service Intervals

First Service:

1000 miles (1600 km) or 6 months, whichever comes first.

Subsequent Services:

Typically every 5000 miles (8000 km) or 12 months, including engine oil changes and inspections.

Belt Tension:

Check and adjust belt tension at 2500-mile intervals or as needed.

Fluid Specifications

Engine Oil:

Harley-Davidson SYN3 (SAE 20W-50) or equivalent V-twin specific oil meeting Harley-Davidson P/N 99824-04.

Engine Oil Capacity:

4.0 US qt (3.8 L) with filter change.

Primary Chaincase Oil:

Harley-Davidson Primary Chaincase Lubricant (or SYN3 meeting primary specification).

Primary Chaincase Capacity:

3.0 US qt (2.8 L).

Brake Fluid:

DOT 4 brake fluid.

Known Issues

Cam Chain Tensioner:

Early Twin Cam engines (pre-2007) had plastic cam chain tensioners that could wear. 2011 models typically use improved hydraulic tensioners, but manual should cover inspection.

Oil Leaks:

Common areas for potential leaks include primary cover, engine base gasket, and rocker box gaskets. Manual provides correct torque and sealing procedures.

Transmission Shifting:

Some riders report a clunky feel or difficulty finding neutral. Proper fluid levels and adjustment are key; manual details troubleshooting.

Belt Drive Wear:

Rear belt requires proper tension and alignment to prevent premature wear.

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history of V-twin engines and cruiser styling.

Model Evolution

Softail Lineage:

The Softail platform, introduced in 1984, mimics the look of a rigid hardtail frame while incorporating hidden rear suspension for improved ride comfort.

Fat Boy Introduction:

The Fat Boy model was introduced in 1990 and quickly became one of Harley-Davidson's most recognizable and popular models.

Production

Manufacturing Location:

Typically assembled in York, Pennsylvania, USA, and Milwaukee, Wisconsin, USA.

Model Year Significance:

2011 marked a period of refinement for the Twin Cam platform and the Softail chassis, incorporating electronic fuel injection and improved drivability.

🏆 Awards & Recognition

Recognitions

Model Awards:

The Fat Boy model has consistently received accolades and is a staple in motorcycle enthusiast publications for its styling and ride quality.

Ratings

Owner Satisfaction:

Harley-Davidson generally scores high in owner satisfaction for its brand loyalty and iconic appeal.

Certifications

Emissions Standards:

Meets applicable EPA and California emissions standards for its model year.