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Harley Davidson 2011 Touring Repair Service Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Series Model Variants Covered: FLHR Road King, FLHR Road King Classic, FLHR Road King Shrine, FLTRX Road Glide Custom, FLHTCU Ultra Classic...
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类型: Motorcycle
厂商:
斯库: 473707
Harley Davidson 2011 Touring Repair Service Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Touring Series
Model Variants Covered:
FLHR Road King, FLHR Road King Classic, FLHR Road King Shrine, FLTRX Road Glide Custom, FLHTCU Ultra Classic Electra Glide, FLHTC Electra Glide Classic, FLHTP Electra Glide Police, FLHTPP Electra Glide Police Package, FLHX Street Glide, FLHXSE3 CVO Street Glide
Year:
2011
👋 Introduction
Market Position
Brand Focus:
Harley-Davidson Touring motorcycles, premium segment
Target Audience:
Harley-Davidson owners, independent repair shops, dealerships
Competitive Analysis
Comparative Advantage:
Extremely detailed, official-style service manual covering a wide range of Touring models and components for a specific model year.
Key Features
Comprehensive Coverage:
Covers all aspects of repair and maintenance for the 2011 Touring platform.
Technical Accuracy:
Derived from manufacturer specifications for precision and correctness.
📋 Manual Details
Coverage Areas
Manual Type:
Repair Service Manual
Page Count:
723
Language:
English
Format:
Print
📖 Manual Coverage
Systems Covered
Engine:
103 Cubic Inch Twin Cam 103 V-Twin Engine (Engine Code: SE103, SE103B)
Transmission:
6-Speed Cruise Drive Transmission
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI) with Electronic Throttle Control (ETC)
Electrical System:
Complete wiring diagrams, lighting, ignition, charging system, battery, starting system, diagnostics
Suspension:
Front fork (Telescopic, 49mm) and rear shock absorber service, adjustment, and replacement
Brakes:
Front and rear brake system service, including hydraulic lines, calipers, master cylinders, and ABS components (if equipped)
Frame And Bodywork:
Frame, fairings, saddlebags, luggage rack, windshield, and seat service
Wheels And Tires:
Wheel bearing service, tire mounting and balancing, wheel specifications
Exhaust System:
Exhaust pipe and muffler service, mounting, and inspection
Instruments And Controls:
Gauges, switches, levers, controls, and throttle/clutch cable service
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, brake pad replacement, belt adjustments
Troubleshooting:
Diagnostic procedures, fault code interpretation, common problem identification and solutions
Repair:
Engine overhaul, transmission rebuild, electrical component repair, suspension component replacement, brake system repair
Disassembly Assembly:
Detailed step-by-step instructions for component removal and installation
Diagnostics:
Use of Harley-Davidson Dealer Diagnostic Tool (if applicable), service manual diagnostic flowcharts
Technical Depth
Scope:
Comprehensive coverage from routine maintenance to complete engine and transmission rebuilds
Detail Level:
Expert level, suitable for professional technicians and advanced DIY enthusiasts
Illustrations:
Detailed diagrams, schematics, and photographs for clarity
📊 Manual Specifications
File Format
Type:
Printed Book
Print Quality
Paper Quality:
Durable, high-quality paper stock designed for workshop environments
Binding Type:
Stitched and glued binding for lay-flat usability and durability
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 103 V-Twin
Displacement:
1690 cc (103 cubic inches)
Bore X Stroke:
3.875 in x 4.38 in (98.4 mm x 111.3 mm)
Compression Ratio:
9.2:1
Valve Train:
Pushrod-actuated, overhead valves with hydraulic lifters
Performance
Torque:
Approximately 101 lb-ft @ 3,500 RPM (varies slightly by sub-model and tuning)
Fuel System
Induction System:
Electronic Sequential Port Fuel Injection (ESPFI)
Throttle Control:
Electronic Throttle Control (ETC)
Lubrication
Oil Type:
Harley-Davidson Genuine V-Twin 20W-50 SYN3 (or equivalent synthetic oil meeting H-D specification)
Oil Capacity:
Approximately 4 US quarts (3.8 L) with filter change
🔧 Transmission
Standard
Type:
6-Speed Cruise Drive
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.945, 4th: 3.824, 5th: 3.177, 6th: 2.790 (approximate, may vary)
Clutch Type:
Clutched, constant mesh
Fluid Requirements
Transmission Fluid Type:
Harley-Davidson Formula + (or equivalent GL-4 gear oil)
Transmission Fluid Capacity:
Approximately 1 US quart (0.95 L)
📐 Dimensions
Exterior
Wheelbase:
63.5 inches (1612.9 mm) for most models (e.g., FLHTCU)
Seat Height:
26.0 inches (660.4 mm) unladen for most models (e.g., FLHTCU)
Weights
Dry Weight:
Approximately 815 lbs (370 kg) for FLHTCU
Gross Vehicle Weight Rating Gvwr:
Over 1300 lbs (590 kg)
🛡️ Safety Features
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on many models
Passive Features
Lighting:
Halogen headlamps, integrated turn signals, brake/tail lights
💡 Technology Features
Infotainment
Audio System:
Integrated AM/FM/WB stereo with CB/Intercom and Weather Band, typically with handlebar-mounted controls and CB/intercom features on higher trims (e.g., Ultra Classic).
Display:
Digital display for radio and trip information, often with optional CD player or integrated navigation on premium models.
Driver Assistance
Cruise Control:
Standard electronic cruise control on most Touring models.
Connectivity
Auxiliary Input:
Auxiliary audio input jack for connecting external devices (e.g., MP3 players).
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter
Fluid Specifications
Primary Chain Case Fluid:
Harley-Davidson Formula + (or equivalent GL-4 gear oil)
Brake Fluid:
DOT 4 (or specified H-D equivalent) for hydraulic brake systems
Coolant:
Not applicable for air-cooled engines, but applicable for any liquid-cooled components if present (e.g., oil cooler, if equipped).
Known Issues
Cam Chain Tensioners:
Early Twin Cam models (pre-2007) had hydraulic cam chain tensioners prone to wear. 2011 models typically feature the updated hydraulic tensioners, but inspection is still recommended.
Primary Drive Clutch:
Proper clutch adjustment and primary fluid level are crucial for smooth operation and longevity.
Electrical Connectors:
Corrosion or loose connections can lead to intermittent electrical issues; manual covers diagnostic procedures.
📚 Vehicle History
Brand Heritage
Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history of producing V-twin engines and touring-focused motorcycles.
Model Evolution
Touring Platform:
The Touring platform has evolved over decades, with the introduction of the Twin Cam engine in 1999 and continuous refinement in chassis, suspension, and comfort features.
Production
Manufacturing Location:
York, Pennsylvania, USA and Milwaukee, Wisconsin, USA for 2011 models.
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Harley-Davidson motorcycles are consistently recognized for their iconic styling, distinctive sound, and rider community.
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